Double Combustion Chamber Incinerators

Incinerator Introduction

Primary combustion chamber temperature # 850°C with no cold spots

Secondary combustion chamber: Shall be constructed with an exterior casing (reinforced to withstand internal pressures without deflection or damage to the refractory or other components) and provided with refractory lining and insulation

Secondary combustion chamber temperature 1100°C or higher

Secondary combustion chamber residence time # 2 seconds after the last injection of air in the secondary chamber

Primary and secondary burners: Separate electrically spark-ignited primary burners and secondary burners with automatic control shall be used to achieve the specified temperature requirements in the primary and secondary chambers. The flames of the primary and secondary burners shall not impinge on the incinerator walls or floor.

Energy source for burners Diesel fuel eil

Air supply: Air supply in the primary and secondary chamber should be regulated between 30%-80% and 170%- 120% of stoichiometric amount respectively. Suitable flow measurement devices shall be provided on the primary and secondary air ducting. The combustion air shall be supplied through a separate forced draft fan after accounting for the air supplied through burners

lnsulation: lnsulation to be used for masonry, reinforced concrete, or non-combustible material shall prevent damage to the foundation from excessive heat and shall be of a thickness to limit the outer casing to a maximum temperature of 66°C in an ambient temperature of 21°C when the incinerator is operating at full capacity.

Refractory: Refractory shall be #super duty# and heat-resistant to a minimum of 1100°C in the primary chamber and 1250°C in the secondary chamber. Refractory shall also be abrasion resistant in the prlmary chamber, constructed of plastic or castable type refractory, designed to prevent bulging and destruction due to heat stress, capable of supporting more than twice the hourly burning rate and preventing leakage of fluids, and with a minimum thickness of 11O mm for walls and hearths

Medical Waste Incinerator 50 to 60 Kg/hr

Medical Waste Incinerator, 50 to 60 Kg/hr
Item Quantity 5 No.
Support Health Sector Support Project
Point of Installation (Hospitals) Moi Voi, Makindu, Maragua, Eldama Ravine and Isiolo District Hospitals
1. General Description
Supply, delivery, installation and commissioning of a medical waste incinerator suitable for disposal of Medical, General and Pathological waste in a safe and clean environment. The unit shall consist of two chambers and operate on the principal of controlled air and temperature. The unit shall consist a particulate remover (scrubbers) as stipulated in waste management regulations, 2006 (Legal notice NO. 121 of 29th September, 2006). The Unit shall be fully automatic and controlled by an automatic electronic controlled system except loading system which shall be manual. The unit shall be capable of incinerating between 50 to 60 kg of solid medical waste per hour. It shall be constructed from mild or aluminized steel lined with refractory material.
2. Composition
2.1 Main unit
2.2 Accessories
3. Performance specifications
3.1 Main unit
3.1.1 Application For incineration, general and pathological
3.1.2 Capacity 50 – 60 kg/h burn rate
3.1.3
Type Two combustion chambers type; primary and Secondary, controlled/forced combustion air type with a flue gas emission scrubbing unit
3.1.4 Operating time Minimum 8 hours daily
3.1.5 Operating temperature From 850 0C to 1200 0C, Automatic controlled
3.1.6 Residual Ash 5 to 10%
3.2 Primary Chamber
3.2.1
Construction Constructed from heavy duty mild or aluminized steel Or
equal and approved equivalent
3.2.2
Insulation material Refractory material lining similar or equal to calcium
Silicate and hot face combination of heavy duty brickwork
3.2.3
Internal Construction Fixed hearth type complete with gratings, concave bottom
and charging door, lined with refractory material
3.2.4
Charging Door Suitable for manual loading of wastes and with smooth
Dear seal equivalent of Ceramic seals with hinges.
3.2.5 Door Lock Automatic, Electric type
3.2.6
Ash removal door Provided, for removing resultant bottom ash leftovers from the Primary chamber
3.2.7 Gratings Provided
3.2.8 Loading Manual loading of waste
3.2.9
Primary Burner Fully automatic, with fuel, temperature and speed controls with ignition system, flame detector, Air fan complete with safety features, flame failure, Diesel fired fuel injector type and Flange mounted
3.2.10
Blower Provided. For supplying excess combustion air through the distribution system with speed control system
3.2.11 Temperature Minimum exit 850 0C
3.2.12 Observation port To be provided with protective glass type
3.3 Secondary chamber
3.3.1
Construction Constructed from heavy duty mild or aluminized steel or equal and approved equivalent
3.3.2
Insulation Refractory material lining
3.3.3
Combustion Temperatures Above 850 0C, controlled electronically
3.3.4
Gas residue or retention Time > 2 second at minimum 850 0C
3.3.5
Secondary Burner Provided, Diesel fired, fully automatic, with fuel, temperature and speed controls, With ignition system, Flame detector, Air fan, Complete with safety features, flame failure Diesel fired fuel injector type. Flange mounted
3.3.6 Ejector Provided, Venturi type, for cooling the flue gases
3.3.7
Combustion Air Fan Provided for supplying combustion and creating a negative drift and turbulences
3.3.8 Temperature Maximum 1600 0C
3.4 Chimney
3.4.1
Construction Constructed from heavy duty mild or aluminized steel or equal and approved equivalent Refractory material lining
3.4.2 Length 10 m above ground
3.4.3 Bore about 350mm diameter
3.4.5 Discharge temperatures About 850 0C
3.4.6 Emissions To comply with standards in section 9 of third schedule of the waste management regulations, 2006.
3.5 Electrical System
3.3.5
Control unit Fully automatic with microprocessor based control unit (PLC) automating all operations of the incinerator. Capable of monitoring all incinerator parameters With large LCD or similar for display of all progress
Parameters i.e. temperature of primary and secondary chambers, turbulence and time
With status lamp
With user of defined and differed programmed operating cycles for different type of loads/conditions
With safety interlocks, display of errors and visible and audio alarms.
System for continuous emission monitoring
3.5.2
Isolator switch Supply and install isolator switch 240V, 100A for the incinerator unit, including all necessary cables 10m
3.5.3
Distribution Board Supply and install distribution board. 100 A, complete with MCBs suitable for the rating of the incinerator unit and associated equipment. Wiring to be done according IEE regulations.
3.5.4
Wiring Make provisions for wiring the isolator switch, Distribution Board control unit to Incinerator and all associated equipment inside to incinerator room. Working length 20m. Wiring to be done using PVC Sheath cable on steel conduits and trucking and in accordance with IEE regulations
3.6 Fuel System Supply and install storage fuel tank inside the incinerator room at an elevated position (about 1.5 m above the floor)
3.6.1
Fuel Tank Tank capacity, 400 liters, constructed from preferable suitable metallic material or high temperature resistance material
Fuel type Diesel
3.6.2
Fuel Lines Supply and install fuel lines, complete with fuel filters, pump, sight glass, fuel level and all other safety devices and connect from fuel tank to incinerator.
Working length , 20m
Fuel pipe material; Special copper pipes or similar and approved materials
4 Physical characteristics
4.1 Main unit Floor mounted, stand alone, fixed hearth type
Dimensions About 1.2 x 2.2m (WxD)
5 Operating environment
5.1 Power Requirements 240V,A/C 50Hz, single phase, with PE
Ambient temperature 10 0C to 40 0C
Relatively humidity 40% to 90%
6. Accessories
Rack, 2 m long 1 piece
6.1 Waste cart, stainless steel 1 piece
7 Spare parts
7.1 Burner 1 set
7.2 Fuel Filters 6 sets
7.3
All other spare parts required for replacement during and after 12 months of operations. 2 pieces of each
8 Quality Standards
8.2
Manufacturing standards NEMA Kenya Act, 1999
Legal Notice No.121 of 29th September 1999 on waste Management Regulations
EU waste incinerator Directive- EC 76/2000
BS 3316
WHO Emission Standards
World Bank Emission Standards
or any other internationally recognized standards
Conformity to standards CE marked or any other internationally recognized documents
9 Local back up service
9.1 Available Should be available locally
9.2 Capacity to service equipment Manufacturer/Agent shall have adequate facilities, spare parts, qualified and skilled technical staff to offer comprehensive maintenance service and spare parts sales for the lifespan of the incinerator
10 Delivery point
10.1 KEMSA For inspection and verification
10.2
Moi Voi, Makindu
Maragua, Eldama Ravine and Isiolo Hospitals For installation, testing, NEMA Certification and commissioning
11 Pre installation works
Provide for foundation plinth, necessary plumbing works, Fuel piping works, Elevated Diesel oil storage tank, electrical works including cabling, trunking and switch gears required to install the incinerator and all its accessories to required IEE standards
12 Installation and testing Complete installation and set up of the incinerator at designated as per manufacturer’s instructions
Provide fuel and test run the incinerator for 3 hours daily for 7 days
13 Training
13.1
User training On site user training on operation and daily up keep
13.2
Maintenance training On-site maintenance training on Preventive Maintenance, repair and trouble shooting
14 Technical Documentations
14.1 User manuals 2 sets
14.2 Service manuals 2 sets
14.3 Drawings 2 sets
15 Commissioning
15.1 Testing and Commissioning of the machine to the satisfaction of the user
16 Warranty
16.1 Equipment Minimum of one year after commissioning on all parts.
16.2 Equipment system Nil
17. Maintenance contract
17.2 Comprehensive preventive & repair service Provided a 12 months comprehensive preventive and repair service contract inclusive of spare parts and material from date of commissioning

pet incinerator for sale

1.    Capacity of destruction in weight: 60 Kg/h.
2.    It should be able to operate not less than 10 hours/day
3.    This incinerator must be able to destruct all combustible wastes produced by hospitals, private clinics, laboratories, institutes, etc…
4.    Design Specification : Types A, B, C, D, and E of medical waste
5.    “PYROLYTIC” combustion, by controlling the gasification of waste.
6.    The incinerator must avoid the release of black smoke and fine dust, during the loadings.
7.    It should be able to reduce the volume of wastes by 98%.
8.    It should be able to hold emission in the second burn with gas residence of not less than 2 seconds.
9.    The incineration should be completely free from visible smoke as well as offensive odours.
10.    The lower calorific power (L.C.P) of this waste will be 3,500 kcal/kg
?    The Temperatures of combustion: Minimum will be 850oC and max 1400oC
?    Post combustion: >1100oC.
11.    The Internal diameter of the Chimney: ? 400 and its height: 8 m
12.    The Volume of the combustion chamber: 1.200 L
13.    The Dimension of the door for loading in cm: 70×70.
14.    Burner operation should be Automatic On/Off
15.    Fuel : diesel
16.    The supplier must provide  necessary information for the best of  the installation
This incinerator with “PYROLYTIC” combustion must have:
17.    A combustion chamber of waste:
* Perfectly tight door for the manual loading of waste. The loading should be Manual, Batch Load
* A burner of lighting which the use is limited to the ignition of waste.
* Frontage of loading with door seals gone up on hinges, wheel of screw plug, flexible joint, and stuffing insulating out of refractory.

Effect of biomedical waste on human health


Phone: +86-13813931455(whatsapp/wechat)
Website: http://www.hiclover.com/ 

Nanjing Clover Medical Technology Co.,Ltd.

Equipment Technical Specifications

Model

TS30S

Picture

 

Feed Capacity

78 Liters for Main chamber

Burning Rate

Typical 30 kgs Each hour

Burning Time Each Feed

0.5 hour

Voltage

220V

Power

0.5Kw

Gas

Diesel oil

Burner

Diesel Oil Burner, 2 sets

Feed Mode

Manual

Fuel consumption (Oil)

Typical 8 Kgs/Hour

External Dimensions

90 x 90 x 150cm (main body)

Internal Dimensions

Dia.50 x 40cm(Primary Chamber)

Waste combustion chamber

78Liters

Article Combustion Chamber

50Liters

Oil Tank Capacity

100 Liters

Door Opening

25 x 25cm

Chimney

3.0M

Gross Weight

1200kgs

Chamber Material

Refractory Concrete 

Max.

80,000Kcal/Hr.

Operation Technical Specifications

Chamber fever

8000C -10000C

Chamber Anti-Rate

13500C

Residency time

0.5 Sec.

Burning efficiency

>98 percent

Waste Lower Calorific Power

ways of disposing solid waste

3000Kcal

HICLOVER Incinerator/Parts Range

Main Feature

Medical Waste Incinerators

HICLOVER 10-500kgs/Hr.Double Combustion Chambers

Single Combustion Chamber

Small, Cheap,10-20kgs/Hr.

Three Combustion Chambers(Optional)

3 Ranked for high risk waste

Pet Cremation Equipment

For Pet(small/big) Cremation Business

Animal Incineration Equipment

For additional animal incineration

consequence of biomedical waste on human health


Items/Model

TS100(PLC)

TS150(PLC)

TS300(PLC)

TS500(PLC)

Burn Speed (Average)

100 kg/hour

150 kg/hour

300 kg/hour

500 kg/hour

Control Mode

PLC Auto.

PLC Auto.

PLC Auto.

Combustion Chamber

1200L

1500L

2000L

3000L

Internal Dimensions

120x100x100cm

150x100x100cm

170x120x100cm

210x120x120cm

Secondary Chamber

600L

750L

1000L

1500L

Smoke Filter Chamber

Dry Scrubber

Dry Scrubber

Dry Scrubber

Dry Scrubber

Feed Mode

Manual

Manual

Manual

Manual

Voltage

220V

220V

220V

220V

Power

1.38Kw

1.69Kw

2.57Kw

4.88Kw

Diesel Oil Consumption (kg/hour)

Ave.20.4

Ave.24.2

Ave.33

Ave.44

Natural Gas Consumption (m3n/hour)

Ave.24.5

Ave.29

Ave.39.6

Ave.52.8

Infection Monitor

Yes

Yes

Yes

Yes

Temperature Protection

Yes

Yes

Yes

Yes

Oil Tank

200L

300L

500L

500L

Chimney

10Meter

10Meter

14Meter

14Meter

Chimney Type

Stainless Steel

Stainless Steel

Stainless Steel

Stainless Steel

1st. Chamber Temperature

800℃–1000℃

800℃–1000℃

800℃–1000℃

800℃–1000℃

2nd. Chamber Temperature

1000℃-1200℃

1000℃-1200℃

1000℃-1200℃

1000℃-1200℃

Residency Time

2.0 Sec.

2.0 Sec.

2.0 Sec.

2.0 Sec.

Gross Weight

6000kg

8500kg

11000kg

16000kg

External Dimensions

260x150x180cm

300x160x190cm

400x210x300cm

450x210x300cm


The incinerator units shall include a temperature based electronic combustion control system that utilizes temperature and other data to inform automated or programmed cycling through the standard burn cycle: pre-heat, burn with waste addition, burn completion, cool-down. The system shall be capable of varying auxiliary fuel and air supply in both combustion chambers to achieve optimum combustion conditions. As far as practicable, the incinerator shall be of a plug and play type for ease of installation and commissioning in remote locations.
“The control system shall have a separate push button-based work station, which shall be located adjacent to the loading bay and protected from weather and impact damage. The system shall allow for rapid and straightforward intervention by the operator if the automatic system is not achieving the desired results during a burn cycle. 

 CE Certification Pass

HICLOVER Solution for Fighting COVID-19 with CE Certification.
 
1. Medical Waste Incinerator(Containerized Mobile Incinerator|Top Loading Incinerator)
 
2. Auto Roll Air Filter for Clean Room2021-02-21


Incinerator china maker


incinerator china manufacturer

HICLOVER is currently incinerator china manufacturer, developing brand for environmental protection area, and market share with most of Africa, Middle East, Southeast Asia states as part of North America, Europe land. We are trusted associate for governmental organizations, non-profit organizations, international contractors, logistics organizations, army, pet cremation business owners, etc.. We have export experience more than 40 nations, including war zone like Iraq, Afghanistan, Somalia, South Sudan.

Medical Incinerator 12kg /hr

minimum destruction capacity required is 12kg /hr

Average PSI of 2500 to 3500 kcal/kg
product must be approved by UNICEF and WHO
ESSENTIAL CRITERIA NEEDED :
3500 kcal/kg
mass volume 50kg/m3
Primary gas burning chamber
Front loading door
decentering door (Porte de décentrage)
control, comand or regulatory cupboard
chimney 8m
heating device
Chimney connection 2m (raccordement de la cheminée 2m)

The waste type involves all types of infectious medical waste sharps and other anatomical wastes.

Laying Garbage to waste

Laying Garbage to waste

The world’s largest incinerator will ensure that Beijing’s household garbage is not only disposed of in an eco-friendly manner, but also produces electricity for the energy-hungry city.

The world’s largest waste incinerator will start running at full speed next month after one year’s trial run. The incinerator in Beijing’s western suburb can process 3,000 tons of household garbage a day, that is, one-sixth of the daily domestic waste generated in the city.

The Lujiashan incinerator has been built by Shougang Group, one of China’s largest steel producers, in a deserted limestone quarry. Before Lujiashan started its trial run, more than 80 percent of Beijing’s household garbage was consigned to more than 30 landfills spread around the city, with about 10 percent being processed to make fertilizers.

The Lujiashan incinerator will receive sorted household garbage from Dongcheng, Xicheng, Fengtai, Shijingshan and Mentougou districts of Beijing, which will first be dumped into a 30-meter-deep treatment “pond” where it will be left to ferment for a week. The pond, making good use of the limestone quarry, can hold up to 40,000 tons of waste at a time.

The custom-built air-blast system will keep the atmospheric pressure in the pond lower than that outside and thus keep the smell of rotting garbage locked within the pond and spare the neighborhood of the stink. Also, the “fermentation” will increase the waste’s heat generation capacity by a large margin.

After the garbage “ferments”, mechanized buckets will dump it into four incinerators, which are actually waste heat boilers. The incineration will reduce the volume of the garbage by about 90 percent within a short time and the heat generated by the incineration can be transformed into electricity through two 30-megawatt air-cooling turbo-powered generators.

Liu Yangsheng, a professor of environmental sciences at Peking University, says that if the waste’s heat value is more than 4,300 kilo Joules per kilogram, the waste can be incinerated to generate electricity.

Since the average heat generating capacity of Beijing’s household garbage is about 6,800 kilo Joules per kg, it can become a good source of energy for the power-thirsty city. In fact, Lujiashan can generate 420 million kilowatt hour of power in a year, which is equal to that generated by 140,000 tons of standard coal. Moreover, the more than 800 C temperature can eliminate dioxin, a carcinogenic pollutant and a byproduct of outmoded waste incineration technology, from the emissions.

Advanced environmental facilities “cleanse” the emissions from the incinerator in the high-voltage chimney which collects dust and pollutants, and ensures that the emitted fly ash meets national standards. Plus, the solid residue can be used as raw material in the cement industry.

The Lujiashan incinerator was built at record speed. It was completed in two years, in 2012, for a cost of 2.1 billion yuan ($350 million) and was co-funded by Shougang and the Beijing municipal government. Before starting construction, Shougang obtained more than 80 approvals in three months, a process for which similar projects normally require several years. Another advantage of the project is that the land on which the incinerator has come up belongs to Shougang, which saved the company the trouble of seeking the consent of residents in and around the area, which is the standard practice.

No wonder, Shougang is using the project as a showcase for the recycling industry, and the industry administration department has praised it for easing the environmental pressure, even if temporarily, on the Beijing government.

The Beijing local government had promised to build four waste incinerators around Beijing city by 2008, increasing the number to nine before 2015. But local residents’ fierce opposition to such projects because of fear of pollution thwarted the plan. As a result, only one small incinerator could be built in the east of Beijing by 2009.

In the meantime, the waste generated by Beijing residents rose from less than 5 million tons in 2003 to about 7 million tons in 2013, with the volume expected to rise to more than 8 million tons next year. Complicating the situation is the fact that only 13 percent of Beijing’s land area can be used as landfill sites, according to the city’s land use plan, making the use of large areas as landfills impossible. Besides, the side effects of landfills, such as soil and water pollution, are harmful to the environment.

Once the Lujiashan goes into full operation, the Beijing authorities expect 40 percent of the city’s household garbage to end up in incinerators next year. Without Lujiashan, which is part of the local government’s plan, this goal could not have been met.

Although Beijing increased the household garbage disposal fee from 25 yuan per ton to 300 yuan per ton next year, it still cannot cover the cost of waste processing, not least because despite the authorities urging people for the past several years to sort household garbage at source, most of the basic sorting work is done at landfill sites.

Therefore, the Beijing government has to take effective measures to raise public awareness about garbage disposal and environmental protection. And people, on their part, have to understand that sorting garbage at source is the starting point of environmental protection.