200 BEDS HOSPITAL INCENERATOR TECHNICAL INFORMATIONS

1) Policy

– Waste disposal management shall be taken special note to prevent hospital infection.

– Infections wastes shall be managed, stored strictly and burned by a incinerator located at hospital site.

 

2) Waste Disposal Plan

a) Classification

– Medical wastes in hospital are classified as follows;

 

Infections Waste

Specially-controlled waste

Organ, needle, etc.

Industrial waste

Rubber gloves, etc.

General waste

Gauze, etc.

General Waste

Plastic, Rubber

Infusion bottle, etc.

Paper, wood, Vinyl

Voucher, etc.

Metal, Glass

Can, Glass bottle

 

b) Infections Waste Disposal

– Segregation: Infections waste disposal shall be segregated appropriately and packed in particular containers and delivered to particular storage. The segregation, packing and delivery shall be operated appropriately at each room such as outpatient, operation theater, blood collection room and dialysis room.

– Precaution: Infections waste shall not be place in other containers on the way of segregation, packing and delivery.

– Storage: Infections waste shall be stored at the storage in hospital site temporarily until infections waste is incinerated.

– Incinerator:

 

It is designed to sterilize medical waste , reduce its volume , and render its components unrecognizable all in one fully enclosed and automated system.

It combines direct heated steam , high pressure and shredding to treat infectious materials.

The contaminated waste is loaded into the upper stainless steel chamber where a heavy-duty shredder reduces the waste into small pieces. Using gravity, the processed material falls into the treatment chamber where every piece is steam heated to 134 and pressurized to 3 to bar for 20 minutes. The operating conditions are continuously monitored and validated to achieve complete sterilization.

The 60 minutes average duration process cycle is totally automated. A computerized system monitors the process and automatically prints a report with the essential sterilizing parameters at the end of the cycle for accurate record keeping.

The capacity is between 500 to 600 kg/cy.h or more.

Treatment cycle:

1- Loading ; the contaminated waste is automatically -loaded into the chamber of the unit

2-Shredding; the heavy-duty shredder cut the material into small pieces and features a unique reversing system to avoid jamming

3-Heat; saturated pressurized steam raises the temperature to 134 C and the pressure to 3 bar

4-Sterilization; the sterilization comes into direct contact with the shredding material (134 c , 3 bar) for 20 minutes

5-Cooling; temperature is lowered to 80 C by spraying cool water onto Double jacket of the treatment vessel, simultaneously, the unit returns to ambient pressure

6-Draining; the steam is condensed to water and discharged with the cooling water to the sanitary sewer system

7-vacuum; the remaining residual steam is vented out through a vacuum pump

8-Unloading; a digital signal informs the operator that all safe operating conditions have been met

The condition unlocks the unit and allows gravity unloading of the treated waste into a container

Teaching Specification

General Characteristics

Operational temp. max

160 C

Max Weight when filld with waste For a special hydraulic test. Kg

10500

Stress. Kg/ cm3

3.5

Steam Pressure. Bar

8

Max Steam Flow Kg/h

500

Compressed Air Bar

6

Electricity 380 V/3 – phase Surge Protection system

35KW

Operating Characteristics

Average Cycle Time. minutes

60

Process Wight Capacity . Kg

500 – 600

Density. Kg/m3

100

Average process wight capacity Kg./cycle microbial inactivation

200-300

8log 10

Waste volume reductin

80%

Consumption / Cycle

Steam. Kg

40

Electricity . KW/h

9

Water Liters

500

 

SOLID WASTE INCINERATOR Feeding Capacity 200 to 220 Kg

Burn Rate * 60 Kg / hr
Ingredients to be burned Cotton, Rubber, PVC Sheets, PE Gloves, Oil, Plastic Bottles, Paper etc.
Chambers * Dual Chamber.
1: Primary Controlled Air
2: Secondary Excess Air
Temperature Monitoring Required
Temperature Control to Primary & Secondary Chambers Required
System Status & Alarms Required for all necessary parameters.
Fittings & Accessories Complete Package is required ( Including Nozzles & Flanges etc.)
Installation Requirements. As low as possible . Almost Plug & Play type.
Dimensional Sketch, Operation & Installation Manuals. Required
Off – Gas System Required
Heat Insulation Required for indoor installation
Delivery Karachi Sea Port – Pakistan
The details of Components of incinerator is as follows:
Component Name     Features              Range.
       Primary Chamber Temperature Required* 800 – 1000 deg C.
Heating Source Natural Gas
     Secondary Chamber Temperature * 1100 – 1300 deg. C
Heating Source Natural Gas + Propane or Fuel Oil as an additional source
Off – Gas Residence Time  2 Seconds.
  Refractory Material Material * Alumina ( 56 – 80 % Pure )
Lining * SS 316L
Life Span * 10 – 15 years.
Rating Temperature 1600 – 1800 deg. C
Media Slightly acidic
            Insulation Material Ceramic Fiber
Thickness 25 “ minimum
  Feeding & Ash Removing     System Air Tight ventilating locked doors ( Feeding from Top will be preferred)
 Spares Required for 5 Years trouble free operation

Fw: waste disposal range treatment capacity: 35 kg incinerator

 Suitable models for required waste disposal range.

 Combustion efficiently per hour based on 08hrs operation and its fuel category
 installation method C Mobile type/ possibility of structured inside container / structured in permanent base
  Fuel consumption details consisting electricity 
Capacity: 20KG/Hr, Temp Range: 600 Deg. C C 1100 Deg. C 
Fuel Supply: Natural Gas/Diesel
Dual Combustion Chamber Complete Scrubbing System (Dual 
Resultant Gas Washer), Dual Blower, Chimney Height: 8m
Electric Supply: 220/240Volt, Single Phase 
Waste treatment capacity: 35 kg / h
The combustion chamber is thick steel plate (3 to 10 mm ) with reinforcements, specially built .
Front loading with watertight door mounted on hinges, locking screw wheel , flexible gasket and an insulating refractory lined 
.
An internal lining of refractory concrete containing 42% of H2 03 (alumina ) and 100 mm thick walls.
fibrous insulation panels made ??of calcium silicate with a thickness of 75mm .
Automatic Burner ( diesel or gas must be specified in the order ) with flames diving in one piece monoblock with an electronic 
ignition system , permanent ventilation control valve and isolation valve.
combustion floor made ??in carborundum , preventing binding of glass and slag.
Equipped with two (02) chambers
Fuel: Gas or butane gas
Power supply: 220 V 50 Hz single-phase
Capacity 100 Kg (0.18 m3)
Electric starter
・       The room dimensions are 6.64 m width x 6.61 m length x 6.03 m height at lowest point/per one incinerator. Are these 
dimensions sufficient for complete one medical incinerator 150 kg/hours (1.5ton/day).
・       Please, provide complete data about chemical consumption required for waste incineration, gas emission treatment 
,liquid waste and generated soiled wastes handling and/or, treatment .
・       Please, confirm that the exhaust gases are treated by alkaline scrubbing (wet or dry).

Solid waste incinerator placed in a container

Solid waste incinerator, productivity 100kg/h placed in a container.  Dimensions: 2,45×12,2m and 2,9m in height.  
Operates natural gas with the pressure of 0.005 MPa and consumption of 0,21-0,23 m3 per kg of waste. Installed power C 55 kW. Total 3 units.
Fuel capacity:200l or more
Incinerator has a temperature monitoring system in place
Wet scrubber capable of removing sulpur dioxide in the fumes
Water capacity of 2000l or more
Incinerator temeprature above 950 degree celsius
Incinerator used a dual chamber system for incinerator
Capacity per hour at least 25kg
1. A combustion chamber :
a. watertight door for manual loading of waste.
b . A burner start is limited to inflammation of waste .
2. A camera post-combustion gases :
a. burner combustion , low power .
b . An injection device air for total recombustion of the gases .
c . An input device cooling air of the combustion gases.
d . A smoke evacuation duct .
 
3. A control panel ensuring complete combustion cycle .
 
The incinerator meets as indicated on waste incineration .
They will not burn plastics, packaging except that the amount so small that gases need not receive any treatment, secondary combustion chamber to 1100C handles everything ..
 
Water waste incinerator, productivity up to 3m3/h and placed in a modular building. Dimensions: 8,2×5,9m and 5m in height. 
Operates natural gas with the pressure of 0,016 MPa and consumption of 0,35m3 / kg of drainage. Installed power C 35 kW. Total 1 unit.

Hot Medical Waste Disposing Machine

Type Pyrolytic:- Hot Medical Waste Disposing Machine
Operation Condition 8-16 Hr /day
Controls Built in data recording
Incinerator 
/Primary Combustion Chamber Type: continuous loading 
Capacity/Burn rate per hour: 250 -300kg/hr 
Temperature:  900-1200 oC
 
Material:
External- 3 layers 
Internal lining:  a fire proof material of pre-fired refractory bricks with Aluminium lining, resistant to corrosive waste or gas and to thermal shock
Secondary 
Combustion 
Chamber Type: horizontal/vertical
Temperature: 1200-1400 oC
Residence time of gases : >2 seconds
Material
External- Low thermal mass insulation 14-30 oC 
Internal lining:  a fire proof material of pre-fired refractory bricks with Aluminium nettle lining, resistant to corrosive waste or gas and to thermal shock.
Ash Handling System Both Automatic and manual removal of Ash. Must ensure removal/treatment of hazardous remnants of ash.
Flue gas treatment   system  
 
 
  Capable of treating the flow of flue  gas as the incinerator is operating at its maximum capacity
Auxiliary device: Water level gauge, pressure sensor, PH sensor..etc. 
Auxiliary device: Fuel cut off device
Waste  feeding mechanism Automatic pneumatic/hydraulic waste loading system or conveyor belt , capacity 650-800L at a time                                                                                                                                      
Chimney (Stack) Type: Vertical type
height: 7-10 meters 
Material: Fireproof cast, stainless steel 
Wet scrubbing system Vertical sprat tower with baffles or packing inside
Gas emission Reduction of Pollutant gas SO2, HCL, HF and line particulate
OUTPUT ASH -Max <5% of original waste size
GAS- SMOKELESS,ODORLESS
Emission standard WHO/ European
Test report for emission testing Must be provided
Product Data sheet/ Catalogue Must be attached to the ITB
Additional Requirement -Local agent or branch in Ethiopia
-Training for users as well as for EPHI maintenance staff  on preventive maintenance
-Fuel tanker with a minimum capacity of 2500 litre (made of plastic material with overfill prevention valve ,fuel gauge, lifting eyes)
-The bidder should be willing to sign at least a five years’ service and maintenance agreement with the client (EPHI)
-The supplier shall arrange by itself lifting equipment and labour needed during the installation, testing and commissioning of the incinerator

Containerized Mobile Incinerators

Containerized Mobile Incinerator(CA Model)

HICLOVER now offer a full range of containerized incineration systems, placing us at the forefront of the latest transportation and industrial trends. Containerization enables immediate waste management as the units are pre-assembled and pre-installed.

Containerization is the most feasible and viable option in contrast to the construction of on-site facilities and housing structures, eliminating the man power and costs involved. The system has the added benefit of total mobility (both local and international), and is ideal for military and civil camps and remote locations where infrastructure is scarce.

 

Main Feature:

— Double Combustion Chamber

— Double Italy Burner

–Burning Rate: 10-100kgs per hour

–Combustion Chamber: 0.1M3-1.2M3

— Mobile Incinerator, Standard shipping containers, Easy to move/transport system

— Free Installation, Pre-installed incinerator, Ideal for camps

— Ultraviolet lamp sterilization inside

※Optional Function/Parts/Material/Burning Rate:

— Stainless Steel Chimney

— Dry Smoke Filter Chamber

— Chimney Height Custom Made

— Upgrade/Downgrade Burning Rate

Containerized Mobile Incinerator

Containerized Mobile Incinerator(CA Model)

HICLOVER now offer a full range of containerized incineration systems, placing us at the forefront of the latest transportation and industrial trends. Containerization enables immediate waste management as the units are pre-assembled and pre-installed.

Containerization is the most feasible and viable option in contrast to the construction of on-site facilities and housing structures, eliminating the man power and costs involved. The system has the added benefit of total mobility (both local and international), and is ideal for military and civil camps and remote locations where infrastructure is scarce.

 

Main Feature:

— Double Combustion Chamber

— Double Italy Burner

–Burning Rate: 10-100kgs per hour

–Combustion Chamber: 0.1M3-1.2M3

— Mobile Incinerator, Standard shipping containers, Easy to move/transport system

— Free Installation, Pre-installed incinerator, Ideal for camps

— Ultraviolet lamp sterilization inside

※Optional Function/Parts/Material/Burning Rate:

— Stainless Steel Chimney

— Dry Smoke Filter Chamber

— Chimney Height Custom Made

— Upgrade/Downgrade Burning Rate

HICLOVER Waste Incinerator

HICLOVER, Nanjing Clover Medical Technology Co.,Ltd, supply system solutions for medical environmental protection, animal and pet cremation engineering, other municipal solid waste incineration project.

We supply single combustion chamber, double combustion chambers, three combustion chambers and multi-combustion chambers waste incinerators for laboratory, clinic, hospital, medical center, hygiene clinical waste destruction with medical disposable, biological waste, medical plastic waste, hazardous waste, red bag waste, needle disposal, gauze and bandages, sealed sharp containers, pathological waste, trace-chemotherapeutic wastes, etc.

      

Our range of incinerators cater for small to large scale animal cremation related businesses, such as poultry farms, cattle farms, sheep farms, pig farms, stables, kennels, testing laboratory, catteries, pet crematoriums.

The incinerator burn waste in primary combustion chamber and burn the smoke from primary combustion chamber again to make sure environmentally friendly with no black smoke, smelless, reduce pathogenic bacteria infection.