HICLOVER Environmental Protection

HICLOVER, Nanjing Clover Medical Technology Co.,Ltd, supply system solutions for medical environmental protection, animal and pet cremation engineering, other municipal solid waste incineration project.

We supply single combustion chamber, double combustion chambers, three combustion chambers and multi-combustion chambers waste incinerators for laboratory, clinic, hospital, medical center, hygiene clinical waste destruction with medical disposable, biological waste, medical plastic waste, hazardous waste, red bag waste, needle disposal, gauze and bandages, sealed sharp containers, pathological waste, trace-chemotherapeutic wastes, etc.

      

Our range of incinerators cater for small to large scale animal cremation related businesses, such as poultry farms, cattle farms, sheep farms, pig farms, stables, kennels, testing laboratory, catteries, pet crematoriums.

The incinerator burn waste in primary combustion chamber and burn the smoke from primary combustion chamber again to make sure environmentally friendly with no black smoke, smelless, reduce pathogenic bacteria infection.

System solutions for medical waste environmental, including waste incineration, smoke emission treatment, high-temperature sterilization, ultraviolet sterilization lamp, waste shredder, needle destroyer, medical waste package, sharp containers, etc. 

Containerized Mobile Incinerators

Containerized Mobile Incinerator(CA Model)

HICLOVER now offer a full range of containerized incineration systems, placing us at the forefront of the latest transportation and industrial trends. Containerization enables immediate waste management as the units are pre-assembled and pre-installed.

Containerization is the most feasible and viable option in contrast to the construction of on-site facilities and housing structures, eliminating the man power and costs involved. The system has the added benefit of total mobility (both local and international), and is ideal for military and civil camps and remote locations where infrastructure is scarce.

 

Main Feature:

— Double Combustion Chamber

— Double Italy Burner

–Burning Rate: 10-100kgs per hour

–Combustion Chamber: 0.1M3-1.2M3

— Mobile Incinerator, Standard shipping containers, Easy to move/transport system

— Free Installation, Pre-installed incinerator, Ideal for camps

— Ultraviolet lamp sterilization inside

※Optional Function/Parts/Material/Burning Rate:

— Stainless Steel Chimney

— Dry Smoke Filter Chamber

— Chimney Height Custom Made

— Upgrade/Downgrade Burning Rate

Design standard Multiple chamber incinerator

Waste type organics domestical  waste
Calorific value of waste 9,25 MJ/kg
Ash content 20.80 %
Density 291 Kg/m3
Waste quantity (kg per hr) 12,500
Total Heat input (Gcal/hr) 23.71
organics domestical  waste Solid Domestic waste, after separating the recyclable, such as: plastic, cloth, metal, paper, wood, glass, stones, etc. than larger 10 cms
Design standard Multiple chamber incinerator to the design of EPA  standards, Air pollution control
Description of the Chimney Top mounted, self supporting
Incinerator performance 150kg/hr
Refuse  Hospital waste and carcasses
Recommended Temperatures Minimum 1000⁰C
Dimensions:
Length 
Width 
Height 
Extra width for burners At least 3000mm
Loading door opening Minimum 700mm x 600mm
Hearth area 5.00square meters
Description or grate/hearth A full hearth supplied to prevent contaminated liquids from flowing into the ash pit without being incinerated
Primary chamber volume At least 3 cubic meters
Mixing chamber volume At least 1 cubic meters
Settling chamber volume At least 3 cubic meters
Weight excluding chimney 15, 000kg at manufacture
Firing tools supplied Hoe, Poker and rake

SUPPLY, INSTALLATION AND COMMISSIONING OF WASTE INCINERATOR – TECHNICAL SPECIFICATIONS

SUPPLY, INSTALLATION AND COMMISSIONING OF WASTE INCINERATOR – TECHNICAL SPECIFICATIONS
The Waste Incinerator is designed to burn Type IV of pathological waste and infectious, contaminated “red bag,” surgical dressings, plastic test devices and other wastes. 
General Specifications
Burner:  2 burners (primary burner and second burner)

Fuel: Oil 
Capacity (Cubic Mtr): 0.65 
Ave Capacity: 60 kg per hour 
Fuel Consumption (ltrs / hr):13 
External Dimensions
Length (mm): 2300 
Width (mm): 1220 
Height Incl. Flue (mm) 7000 
Door Opening (mm) 610 x 710 610 x 710
Operation
Min. Operating Temperature: 950 
Max. Operating Temperature: 1320 
Residency Time in Second Chamber: 5 sec 
Temperature Monitoring: YES 
Other clarification
Easy and safe operation
Large counter-balanced fill door with electrical    lockout.
Automatic control system provides preset burn times and shut off. 
Reload light indicates to operator when it is time to recharge. 
Be required for burnout of final charge.  
Low energy consumption levels 
Programmable digital temperature controls maintain temperature, assuring complete combustion while conserving fuel. 
 Pressure blower with modulating air control creates turbulence and distributes combustion air to secondary chamber. 
 Secondary burner with temperature activated modulating control provides fast preheat and   sustains high temperature performance at low energy consumption levels.  
Charging rate 

Up to 600kgs per ten-hour day of Type IV pathological waste or red bag waste rated at 2200 BTU’s per kg, based on batch loading twice daily.
Thermocouples (2 pcs/ each thermocouple assembled on the unit )
Thermocouples with pocket (1 pcs/each burner )
Nozzles (2 pcs/burner)
Nozzle line (1 pc/burner)
Glass fibre (2 roll/size)
Ignition electrode ( 2 pcs/burner)
High tension cable ( 2 pcs/burner)
Flame photometer (1 pcs/burner)
Burner primary chamber (1 set)
Burner secondary chamber (1set)
Control panel parts (1 set)
Fuse (1 pk from each rating )
Solenoid valve (1 pcs/assembled on the unit)
Burner oil filter  (10 pcs/burner)
Fuel pump (1 pcs/burner)
Shaft seal kit (1 set /shaft)
Seal plate gasket ( 1 set / plate )
Mechanical seal (1 set)
Flue gas restricting  ring bricks (1set)
Refractory cement (1 pk ) 
Shaft bearing (1 set)
V belts (1 set)

Incinerator 300 kg/hr Burn Capacity (min. 1200 kgs. Waste Feed Capacity per day)

 Incinerator  300 kg/hr  Burn Capacity (min. 1200 kgs. Waste Feed Capacity per day) (Power Supply 380V, 50Hz, 3Ph) 
 Incinerator  450 kg/hr  Burn Capacity (min. 1800 kgs. Waste Feed Capacity per day) (Power Supply 380V, 50Hz, 3Ph) 
 Incinerator main unit main body (primary chamber, secondary chamber, mix-combustion chamber 
 Filter Chamber 
 Chimney 
 PLC Panel 
 Oil Tank 
 Combustion burner 
 Wind Tube 
 Oil Tube 
 Filter brick 
 Ash clean tool 
 Blower 
 Furnace gate 
 One bag chamber maintenance material 
Feed Capacity 600-1200 kg per feed
Burning Rate Min. 300 kgs per hour
Burning Time per Feed 2-4 hours
Voltage 380V
Power 1.48Kw
Frequency 50Hz
Fuel Natural Gas or Diesel Oil
Fuel Mode Manual
Fuel Consumption (Oil) Max 40 kgs per hour
Fuel Consumption (Gas) Max 44 m3 per hour
Waste Combustion Chamber 2400 liters
Post Combustion Chamber 1200 liters
Oil Tank Capacity 500 liters
Chimney 10.0 M
Chamber Material Firebrick, Refractory Concrete
Max. Heat Value 340,000 Kcal per hour
Operation Technical Specification
Solid Chamber Temperature 800 Deg. C – 1000 deg. C
Gas Chamber Temperature 1000 Deg. C – 1200 deg. C
Chamber Anti-Rate 1450 Deg. C
Residency Time 2.0 Sec.
Burning efficiency >98%
Waste Lower Calorific Power 3000 Kcal

a modern waste disposal unit, designed to bum medical waste in a clean and environmentally efficient manner

The incinerator should be a modern waste disposal unit, designed to bum medical waste in a clean and environmentally efficient manner. It 
should employ a temperature based logic control system to provide optimum control of the operating conditions and incorporate a high capacity 
thermal oxidizing secondary chamber. It should be designed to retain the exhaust gases, for at least 2 seconds to ensure the unit’s effective 
destruction of the combustion products.  
i. Waste type Health care waste  
ii. Waste density 125 to 350Kg/M3  
iii.. Waste Calorific Value 4000 KCAL/Kg  
iv. Moisture content 10-25%  
v.  Estimated ash  residue 5-10%  
vi.  Nominal capacity  50Kg/hour batch load  
vii.  Secondary chamber 2 seconds @ 850°C  
The primary combustion chamber is the main structure of the incinerator, fabricated from mild steel plate and stiffened with rolled steel 
sections. It is carried from the floor level on a substantial steel support frame. Internally the shell is lined with calcium silicate 
insulation and a hot face combination of super duty brickwork or high strength castable.  
The primary combustion chamber must ensure minimum exit temperature is not less than 850°C.  
One Manual Load Incinerator comprising:  
•         Manual Loading door  
•         Horizontal solid hearth, refractory lined primary combustion chamber. Approximate dimensions 800 mm diameters x 2100mm long  
•         Full sized bulk load/ash removal door  
•         1 off diesel-fired ignition burner — temperature controlled  
•         1 off combustion air supply fan and distribution system, automatic control  
•         High capacity secondary combustion chamber with residence time not less than 2 seconds @ >850°C  
•         1 off diesel-fired afterburner — temperature controlled  
•         Control panel — automatic operation  
ð      Temperature indication primary and secondary chambers 0-1200°C   
ð      Refractory lined flanged chimney to a height of 10M above ground level  
50kg/hour at a nominal calorific value of 4,000 kcal/kg and an average bulk density of I20kg/ M3 for general waste and l60kg/ M3 for health 
care waste.
(1) Moi Voi District Hospital
(2) Makindu District Hospital
(3) Gabartonjo Hospital in Baringo County
(4) Isiolo District Hospital
(5) Kigumo Hospital in Murang’a County  

Specifications for Double Chamber and Mobile Incinerator

Specifications for Double Chamber Incinerator:

Primary Combustion

・ The primary combustion chamber shall be accepted as the primary combustion zone.

・ The minimum combustion temperature of the primary chamber shall not be less than 800 degrees c

Secondary Combustion

・ The residence time in the secondary chamber shall not be less than 2 seconds

・ The gas temperature as measured against the inside wall in the secondary chamber ,not in the flame zone shall not be less than as indicated in Lot 1-7

・ Both the primary and secondary temperatures shall be maintained until all the waste has been completely combusted

Chimney

・ The chimney shall have a minimum height of 4 metres above ground level

・ The minimum exit velocity of the emissions shall not be less than 10metres/second

Temperature Warnings

・ An audible and/or visible alarm to warn the operator when the secondary temperature drops to below the required temperature

General

・ Control box can be detached and mounted on separate stand of atleast 1.5metres from the incinerator at approximately 1.6 metre height

・ CE compliant or equivalent for incinerators of this size and model

・ Drawings and photos for the offered lots

・ 1 year spare parts,fuel tanks and 10metre hose to come standard with every incinerator

 

Specifications for Mobile Incinerator Units

Trailer mounted mobile incinerator units suitable for the following applications

・ Medical waste

・ Domestic waste

・ Industrial waste

・ Animal cadavers

Top Feeding Door Solid Waste Incinerators HICLOVER

HICLOVER Top Feeding Door Waste Incinerators

▲Large Feeding Door
▲Better for Animal Waste Cremation
▲HICLOVER Brand Section

***Primary Combustion Chamber
***Secondary Combustion Chamber
***Smoke Filter Chamber
***Optional Wet Scrubber System(1 section or  3 sections)

Phone: +86-13813931455(whatsapp/wechat)
Website: http://www.hiclover.com/ 

Nanjing Clover Medical Technology Co.,Ltd.

Items Side Loading Door Top Loading Door
Cost Cheap High cost
Manufacture Tech. Easy A litter difficult
Safty safe safer
Incinerator Shape L/ I
Loading manual big door can be by Forklift
Land occupation small big
Ash door same with feeding door or alone alone
market share Most-CHINA/USA/INDIA Few- UK/USA
Dooring open type Manual Pry bar/Hydraulic pressure
Dooring Open size small big
Better for medical bag waste animal waste
open when burning safer, can feed waste, few smoke not safe, cannot feed waste, most smoke




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HICLOVER Solution for Fighting COVID-19, Medical Waste Incinerator

 

2020-08-07