Now you can move your incinerator by truck to anywhere!

Containerized waste incinerator is our latest design for market. This incinerator is build in ISO container before leave factory. After customer received container, install the chimney and connect with electric power and setup oil tank, that’s all. Now, the burning capacity can be 30 kgs/50kgs/100kgs per hour for ISO 20’feet container. This moveable/mobile incinerator can be move by truck to any site by local customer.

This kind of incinerator is good choice for different end-customer site, Service personnel can move to there and service at local site. It is also best service type for family pet cremation service and other emergency status.

Controlled air medical waste incinerator designed for incineration of bio-medical waste generated at a blood-processing center. The waste to be treated mainly includes bio-waste (i.e. bodily fluids), infectious and hazardous waste such as syringes, needles, and other medical waste (i.e. silicon rubbers, plastic, textiles, papers, packs, etc.)

Standards
1) Bidder or Manufacturer ISO 9001 Certified
2) Respecting international emission standards
Electrical characteristics
3) A 230V, 60Hz single-phase electrical source.
4) Protections against over-voltage and over-current line conditions.
5) Compliance with applicable Ghanaian standards and regulations.
Operational characteristics
6) Two-stage incineration with dual chamber combustion
7) Burn rate: 15 – 20 Kg/h
8) Capacity: not less than 130 L
9) Concentrations of most pollutants in stack gases below detection limits
10) Diesel fuel
11) Electronic system control
12) Easy to operate and minimal training
13) Any accessory or dedicated device necessary to the proper functioning and utilization of the equipment included

Incinerate: medical waste and general waste Capacity to burn waste:
400-500kg/hr
Fuel: Diesel
Fuel Consumption: 10 liters/hr maximum
Incineration temperature: 950-1300 degrees centigrade
Casing: thick (min 5mm) stainless steel casing and fully insulated to
withstand sea humidity Voltage 220/240v or 380/415V Frequency 50Hz
high-capacity, powerful, European Standard incinerator,ideal for high volume incineration,with integral after-burner for greater efficiency and emissions control.
Waste Type and Burn Rate
Designed specifically for use by poultry farmers,
sheep farm owners,   abbatoirs and for pet
cremation. The incinerator will burn up to 50kg of
waste per hour (up to 150kg burn
Construction
Mild steel welded fabrication consisting of sheet steel
and structural section supports.
Lining
Monolithic high grade refractory concrete with high grade insulation backing.
Burners
Fully automatic, high-efficiency burners with electronic ignition, flame recognition and combustion control devices fitted.
Loading – Ash removal
Manual ash removal from the primary chamber. (Ash doors are available on request).
Exterior finish
Multi-coat high quality, high-temperature aluminium enamel top coat paint, finished in silver.
Control
Fully automatic sequential control provided by internal
waste incinerator manufacturers from china, PLC system providing control of:
1. Secondary chamber pre-heat
2. Burn cycle (variable)
3. Cool down cycle
Fuel Options
Diesel, LPG, Natural or Bio Gas.
Typical Fuel Consumption
Diesel: 8 / 10 litres per hour
Liquid Propane Gas: 6 / 8 litres per hour
Natural Gas: 7 / 9 Nm3 per hour
Electrical supply
240volt 16 amp.
Key Specifications
Chamber Volume 2.38m3:
2.2m (l) x 0.9m(w) x 1.2m(h)
Load Capacity up to 1000kg
Load Method Top.·         Type: Pyrolytic

·         Use: For drugs

·         With Chassis to be Mounted in truck/lorry

·         May have a primary and secondary combustion chamber

·         Must have a dilution chamber

·         Capacity: 100 Kgs per hour

·         Power Source: Diesel or Natural Gas or Liquified Natural Gas

Technical specification for burning machine,animal waste incinerator manufacturer
1.Two systems are required to be installed in the south of the Kingdom of Saudi Arabia. The two systems will be used by custom authority to burn different kinds of drugs. All need equipment must be provided.
2.Warrantee:  booth systems must be provided with 3 years warrantee from the date of acceptance. All needed spare parts, preventative maintenance repair and corrective maintenance must be included in the cost and provided to the customer.
3.All needed electric and water connections must be provided.
4.Both systems must be of high quality and must be environmental friendly.
5.The capacity of each system should be up to 100 kg/hr.
6.The system must have automatic feeding.
7.Each system must consists of two burning  rooms, one primary room for burning the drug and another room for burning the gases  that emit as a result of primary burning.
8.The oven must be made of steel that is rust resistance and with thickness not less than 6 mm.
9.Each system must be of high efficient in burning different kinds of drugs, and should have 99.9% efficiency for burning organic materials.
10.Waste products should not exceed 5%.
11.System must have automatic ignition system.
12.System should use diesel (HSD) as fuel and should not consume more than  8 to 10 lt/hr .
13.Each system should be provided with fuel tank  of size adequate to operate the system for one full day.
14.The temperature in the primary room should be 850 C ± 50 C. the system should also be capable to operate up to 1050 C ± 50 C. the system should be capable of continues operation and should be provided with cement layer insulator with adequate thickness.
15.Oven should be provided with heat insulator to allow easy operation.
16.Gas should remain in the secondary room for not more than 1.5 second.
17.The primary burning room  should have at least 2 burners.
18.The secondary burning room should have one burner.
19.  Each system should have doors for ash, exit for air to the chimney and windows to allow looking inside and for maintenance.
20.Each system should have filtering system for gas processing with 2 tanks using ordinary water. Each water tank should have capacity of 1000 lt and should be fixed to the system and provided with water level indicator.
21.Each system should have special technology for separating waist products and humidity after gas processing.
22.Each system should have cooling capability after operation.
23.Each system m should be provided with exhaust pipe with 250 mm diameter and 10 m high. The base of the exhaust system should be 1000 mm. The exhaust pipe should be 6 mm and should be provide with heat insulator.  The exhaust system should be provided with pressure indicator. It should also provide with ladder and Lightning Arrestor.
24.Electric power: should be 220 volt, 3 phase, 60 Hz, and the motor should not be less than 15 HP.
25.Each system should be provided with control panel and indicators and needed safety equipment and alarm systems. The control panel should show at least temperature in both the primary and secondary rooms and injectors of the filters and load.
26.Each system should be provided with alarm system for any breakdown or defect of any component of the system.
27.The following personal protective tools must be provide:
a.Heat resistant garments for 20 persons.
b.Heat resistant goggles for 20 persons.
28.All components of each system should be painted with silver color that is heat resistant.

incenratory

Gilgit-Baltistan Environmental Protection Agency intends to mange hospital waste through piloting of three major districts headquarter hospitals (Hunza/Nagar, Skardu, Chillas and Gilgit and city hospital Gilgit) through integrated Solid/Biomedical Waste management.

 

For this purpose GBEPA has planned to procure solid/biomedical waste incinerators with other necessary equipment through open competitive Single stage (two envelop technical and financial) bidding as per PPRA Rules on the criteria as under:

 

 

		All bids will be evaluated under Single stage two envelope bidding
		procedures,  The bidders will be evaluated on technical and financial grounds.
		Price will be taken into account after technical evaluation.
1.		CRITERIA FOR TECHNICAL EVALUTAION

For technical evaluation the bidder/firm has to be evaluated under the following criteria;

1. Relevant past experience of establishment of integrated solid/bio-medical waste management system
2. Capabilities with respect to personnel, equipment, technical expertise, and supply networ

• Appropriate capacity building opportunities

 

1. Repair and maintenance of equipment and machinery to be supplied

 

1. Capacity building of staff to operate machinery/equipment

 

1. Manufacturing/ dealerships within Pakistan

 

• Financial strength of bidder/firm
• Technical, financial capabilities with adequate managerial capabilities of the fir

 

1. Legal status of firm, blacklisting /any litigation in any court of law within Pa
2. The bidders have to submit bidding documents in a sealed package with Single Stage two envelop bidding (technical and financial).
3. Technical and financial Evaluation committee reserves the right to accept or reject any or all bidders/firms without assigning any reason there

• The evaluation of Bids will be based on technical evaluation by the Evaluation Committee which is based on 500 points (100 points for each technical capacities)

TECHNICAL EVALUATION POINT 500

S#	Technical Expertise	Maximum Points	Points obtained
01	Past     experience     and   proof   of     Installation       &operation/manufacturing/distribution of integrated solid/bio-medical waste Incinerators in working conditions in any public sector hospitals in Pakistan	100
02	Personnel, equipment, technical expertise,manufacturing /dealership of machinery within Pakistan.	100
03	Capacity building opportunities for running andmaintenance of machinery/equipment (Trainings of hospital staff)	100
04	Repair Maintenance of machinery and equipment aftersale and service facility	100
05	Financial strength of firm/bidder	100

 

 

After acceptance of technical and financial bids the bidder/firm has to supply the equipment/machinery as per specifications provided by GBEPA, equipment will be supplied on respective districts as per agreement with 30 days of the issuance of supply order.

 

2. Equipment List

Following is the list of Machinery and Equipment

1. Incinerators 05 Nos
2. Primary Waste Collection Bins Sets (Red, Yellow, Green) Bulk

• Secondary Containers (Red, Yellow, Green) Bulk

1. Tertiary Containers Eight (optional)
2. Personal Protective Equipment (PPEs) Bulk
   1. Gloves
   2. Masks
   3. Shoes
   4. Coverall (protective Clothing for waste handling workers)

 

VI.	Trolleys for Waste Transfer	Thirty
VII.	Signage’s	Bulk
VIII.	Standard shovels or tools for waste loading/unloading	Bulk
IX.	Tagging Bags for waste handling at primary level	Bulk
3.	Specifications

Following are the detailed specifications and terms and conditions for each equipment / machines;

• Incinerator:

Chamber                                           Double

Burning Rate                                  10 kg per hour (for two incinerators)

Burning Rate                                  20 kg per hour (for three incinerators)

Loading Method                          Manual

No of Burners                                Single for 10 kg/hour and Double for 20 kg per hour Fuel       Diesel and Natural Gas

Warm Up Time                              Not more than 20 minutes

Temperature controller          Digital

Power Supply                                 Single Phase 220V

Chimney Height                            20 feet from ground level

Wet and Dry Scrubbers           Optional

 

Terms and Conditions for Incinerator Supply:

 

• General

 

1. Bidders shall provide 5% of the total cost as bid securit
2. Bidders are   required   to    provide    warranty    of    the    equipment    as    per recommendations of the Original Equipment Manufacturer (OEM).

 

 

• Bidders should provide printed brochures of the equipment elaborating details of specifications, brand name, model and capacity etc.

 

1. Bidders / firms should also provide proof of past experience of establishment of hospital waste management system and piloting with training and capacity building of procuring agency /authorities with proof of dealership within Pakistan and availability of spare parts in fut

 

• Specific
  1. Installation and Operation:

 

1. Transportation and installation at selected points in the project are
2. Construction of civil infrastructure as per requirement of the Incinerators, transfer and transport system in consultation and consent of GB-EP
3. Fixing of incinerators at designated sites with standardized procedures as per agreed by GBEP
4. Technical testing of the installed incinerators for minimum of two week

1. Training:
   1. Develop standard operating procedures in consultation with GBEP
   2. Develop training module for plant operator’s in-lines with agreed SOPS.
   3. Impart training to Hospital Plant operators (incinerator operators).

• Maintenance:
  1. Develop manual for minor maintenance for troublesh
  2. Provide basic accessories required to maintain operation as spare parts of the equipmen
  3. Provide one year free of cost maintenance of the system according to the warranty provided by OEM

1. Work Plan/Documentation
   1. Provide detailed work plan including BOQ’s (bill of quantities).

 

1. Submit detailed design of the each project with spe

 

1. Submission of project completion report

 

1. Financial Plan
   1. 50% of the approved tender cost will be given on transportation and installation off machinery/equipment at project
   2. 30% of the remaining cost will be paid on completion of II & III.
   3. 20% will be paid after satisfactory results of the project or mutual agreement of both partie

 

• Specifications for Primary and Secondary Waste Collection Bins:

Color                           Red, Yellow and Green

Material                      Plastic or Composite

Strength                      Strong enough to handle waste

Made                           By any reputed company

 

• Specifications for Waste Transfer Trolleys

Color                           Any

Material                      Metallic

Strength                      Strong enough to carry waste of 10 kg to a distance of 100 meters

Made                           By any reputed company

• Specifications for Signage’s

Signage’s and billboards of standard designs and material for installation at various locations of Hospitals carrying waste handling and awareness messages.

 

• Specifications for PPE’s

Gloves, Masks and Safety shoes made by any reputed company complying international safety standards.

 

• Specifications for Standard Shovels or Tools for Waste Loading / Unloading

Metallic or any other standard material made any reputed company

 

• Specifications for Tagging Bags

Plastic bags with printed identification of the purpose of infectious waste handling at primary level