small waste incinerator for ZAMBIA model YD30C

YDC incinerator is latest design for waste treatment, include medical waste, animal cremation and other solid waste. 
This equipment quality structural for kinds of site, like hospital, environmental department, animal cremation agencies, 
etc. CLOVER Incinerator supply updated models with dual combustion chamber, mix combustion chamber and smoke 
filter chamber with refractory lines, and the combustion chamber temperature up to 1200 deg C.

Items Specification
YDC Model YD-10C / YD-20C / YD-30C / YD-50C
Main Product List Primary Combustion Chamber
Secondary Combustion Chamber
Mix Combustion Chamber
Smoke Filter Chamber
Incinerator Common Control Case
Stainless Steel Chimney
Italy oil/gas burner: 02 units
Oil Tank (if oil fuel)
WWW.HICLOVER.COMWaste Incinerators Auto Roll Air Filters
Nanjing Clover Medical Technology Co.,Ltd.

Tel:  +86-25-8461 0201   

Mobile: +86-13813931455(whatsapp/wechat)
Website: www.hiclover.com  
Email: sales@hiclover.com
Email: hicloversales@gmail.com  

Items/Model YD-10C YD-20C YD-30C YD-50C
Burning Rate (kgs/Hour) 10 kgs/Hr. 20 kgs/Hr. 30 kgs/Hr. 50 kgs/Hr.
Feed Capacity (kgs) 40 kgs 40 kgs 50 kgs 80 kgs
Equipment Weight 2100 kgs 2100 kgs 2300 kgs 2500 kgs
Primary Chamber (Liters) 200 200 250 400
Secondary Chamber (Liters) 140 140 140 140
External Dimensions (cm) 170x140x160 170x140x160 170x140x190 180x160x200
Internal Dimensions (cm) 55x55x65 55x55x65 55x55x85 70x70x85
Oil Tank(Liters) 50 100 100 150
Door Opening (cm) 38 x 48 38 x 48 38 x 48 45×55
Chimney (M) 5 5 5 5
Chimney Type Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Secondary Chamber  YES YES YES YES
Mix-Combustion Chamber YES YES YES YES
Smoke Filter Chamber YES YES YES YES
Combustion Fuel Oil/Gas Oil/Gas Oil/Gas Oil/Gas
Residency Time 2.0 Sec. 2.0 Sec. 2.0 Sec. 2.0 Sec.
Temperature Monitoring YES YES YES YES
1st. Chamber Temperature 800–1000 800–1000 800–1000 800–1000
2nd. Chamber Temperature 1000-1200 1000-1200 1000-1200 1000-1200

Floor Weighing Scale
“A digital weighing scale is needed to accurately weigh the wastes before entering the sterilizer. All the components of the plant are at the same ground level, so the balance should allow weighing the cart with wastes easily then roll it into the sterilizer.The size of the balance platter are left to the supplier as they will depend on the sizes and weights of the provided carts. Minimum size will be 900X550X6 mm.The power in the building has a voltage 200-240, therefore, the scale should work safely with this power and in addition should satisfy the following: 
? Durable construction with Stainless Steel Platter 
? Bidirectional RS-232 data interface 
? Easy-to-read 1″” / 25.4 mm high LCD Display with Backlight 
? Weighing units conversion through keypad: kg, lb, oz, counting 
? Auto zero tracking 
? Stability and low battery indicator 
? Overload and underload indication 
? Auto off (battery) 
? Power: AC/DC Adaptor 12VDC Operating Temp.: 5-35 °C. Digital indicator can be wall mounted and is connected to the weighing platform by a spiral extension cable (Length >1 m)

Truck cleaning set
A basic truck cleaning system shall be offered, consisting of a supply of surface disinfection chemicals, a knapsack sprayer and a high pressure cleaner. The containers shall be sprayed by a surface disinfection solution, will be scrubbed and afterwards finally cleaned with the pressure cleaner. 200 litre of approved, concentrated surface disinfection solution shall be supplied. 
The knapsack sprayer shall be of daily commercial use type and come with standard accessories: Pivoting stainless steel spray lance, flexible high-pressure hose, easy-press trigger gun,  shoulder strap and hand spray gun. The tank volume should be not less than 5 l with a maximum pressure of 5 bar.  It shall be a steel sheet container, hot-dip galvanizes with manometer, bleeder valve, TüV and GS certificated and different kinds of nozzles as accessories.
The high-pressure cleaner shall be delivered with the cleaning equipment. Power supply shall be 1/230/50 (~/V/Hz), the water flow rate should be about 230-560 l/h and the operating pressure  30-130/3-13 (bar/MPa . The max. water feed temp. shall be 60 °C.
Radiation detector  
“A mobile, hand-held radioactive detector shall be supplied to check the radioactive wastes in the medical wastes and to prevent radioactive wastes from entering the system. The acquired information must be recorded to the system automatically. The detector must warn both auditory and visually.

It should have two electrodes and be able to be adjusted according to beta and gamma rays and it must be approved by an Atom Energy Institution. 
Monitoring package
A one year supply of monitoring equipment and consumables for monitoring shall be supplied together with the plant. The package shall include 2500 standard chemical indicators test stripes (indication of successful reaching of the treatment temperature by colour change).
300 biological spore test (Bacillus Stearothermophilus) and one incubator for spore test (55°C). The biological spore test shall be adjusted for the chosen treatment temperature and time.
52 standard Bowie Dick test set (non-reusable) for the test of successful air removal (only if the treatment plant is using a vacuum process) 
Personal Protection Equipment 
Sets of PPE designed for the working with bio-hazardous materials (Risk level I to III) shall be provided. Each set shall include at least: one pair of safety boots (size to be determined later), one overall (size to be determined later), 30 masks, 1 pair needle stick proof Gloves, 3 goggles. 
The needle stick proof gloves shall be made with a Nitrile Butadiene coating (water repellent) which shall cut down penetration by blood and body fluids, sewage etc. The inner Gloves are made from knitted Kevlar for cut resistance, and have more than 350 elasticated steel Teflon platelets incorporated into them to stop needles penetrating. Test Standard: Injection Needle, DIN 13097, ISO 7864.
Sets of PPE designed for the working with steam treatment plants shall be provided. Each set shall include at least: one pair of safety boots (size to be determined later), one overall (size to be determined later), 30 masks, 1 pair Heat resitant gloves, 3 goggles. 
“Heat resistant gloves, Made from Kevelar, Application: Personal Protection Equipment for the loading / unloading of waste bags in incinerators, autoclaves, etc, 
? High heat resistant
? Good protection against cuts

Waste disposal equipment
Cart-Hydraulic loader (hydraulic operated bin lift-tip device)
“External, moblile lift tipping device with a control system. Must come with a hydraulic power pack consisting out of an electrical motor with oil-pump working with a centrifugal fan pump. Hydraulic valve shall direct the flow of oil so that the tilting structure moves upwards or downwards when pressing the corresponding push-button switches. Effected by two-hand operation. The device shall be designed to emptying the treatment container of the reatment plant directly into the waste skip without spillages.

“Width x Depth x Height: about 2 x 1.8 x 3.4 m
Minimum lifting capacity 500 kg
Electrical Data >2 kW
220C240 V/50Hz
Tilting Height >1.7 m”
Waste Skip (5,5 m3)
“Waste Skip (container) with 2 hatches
Volume: 5,5 m3, Liquid proof
Built in accordance with DIN 30720
Materials
Bottom C Mild steel – 5mm
Sides C Mild steel, 4mm
Hatch C Mild steel- 2,5 mm.
Reinforcement  RSC 76mm x 38mm x 6.7kg/metre
Lifting Lugs: 4 no Shepperd Meiler type manufactured skip lugs welded through both the channels and side plates
Tipping Bars 35 mm mild steel tipping bar with FLT6 mm pressed plate supports
Hatches to be fitteld with a detachable handle to ease opening, each hatch shall be fitted with 2 steel hinges and secured using a hasp and staple to which a padlock may be fitted
One coat primer, two coats finishing enamel in colour of your choice.
Anticorrosion protection: One coat primer, two coats finishing enamel in light green (RAL) 
Each dump hatch shall be equipped with a spring for facilitating opening
Containers should be equipped with effluent grate with drain valve. “
Deposit Tipper Truck
“Truck:
Should have a wheel base of >2750 mm.
Load capacity >5 tons
Cabin type: single cabin  
Engine capacity: >100 Kw, Fuel type: Diesel  
Gearbox kind: Manual, Number of Gears: 5  
Power steering: yes  
Number of seats: 2 with appropriate seat belts, with Sun Visor
Cloth Seat Covers and rubber floor mats (ruffnuts).
Front & rear mud flaps.
Lockable fuel cap, factory type where applicable.
Should come with an Hour meter.
Spare tyre and rim. jack, wheel brace and spanner. A spare tyre carrier is also to be fitted.
Provide two (2) amber revolving lights, both to be fitted permanently on cabin or roof bar. “
“Deposit tipper mounting:
For carriages up to 3 tons total weight to transport skips ranging from 1.5 to 7 cbm.
Compact design for good manoeuvrability. 
The system should work with two separately operated rotating arms and a telescoping equipment which enables stacking of containers
Expansion to the left and to the right should be separately operated, skip should be able to be clamped on to the loading area. 
Should come with two built in front stoppers which secure the skip to the front.
An additional securing with straps or chains should not be necessary.”
Other Works
Supply, install and operate Ventilation Works:
A complete washable aluminum centrifugal fan with its own electric motor, vibration stoppers,and air cleansing filters,according to the specifications and as follows: 280 m3/min at a 50 mm water static external pressure.  
A complete washable axial exhaust fan with rain protective cover and its own electric motor, according to the specifications and as follows: Ex-1 fan 70 m3/min at a 50 mm water static external pressure.  
0.7 mm galvanized iron sheets air passages with controllers according to specifications and industry standards.    
Un-painted Aluminum air outlets with the dimensions shown in the drawings and according to technical specifications.  
Supply and install a cold storage room
“Supply and install a modular storage cold room including cooling system with a size of about 4m x 6m and about 2 m high. The temperature in the cooling room shall not be more than 7°C. The cold room shall be constructed of prefabricated insulated panels. The panels should be fire resistant Class 1, the refrigeration equipment should be ‘CE’ approved and appliance tested at point of construction or after installation.

“The exterior height of the room including floor and ceiling panels shall be 2000 mm. Corner panels shall be formed in one piece for greater strength and ease of installation. Panels shall be of foamed-in-place polyurethane, which will be blown using, CFC/HCFC agent sandwiched between galvanised steel substrate minimum 0.6mm thick and the outer surface will be white polyester.
The polyester thickness shall be minimum 25mm and with a smooth finish for ease of cleaning. Edges of all panels including wall/wall, wall/corners, wall/ceiling, wall/floor shall be male, female jointed to give good insulation factors and be equipped with cam action locking devices to all sections, locking devises to be foamed-in-place at time of fabrication.”
“Floor panels shall be same as wall panels with the addition of marine plywood surface coated with a non-slip glass fibre resin suitable for pedestrian traffic and trolleys with rubber wheels. Floor panels to be capable of supporting 250kg per 0.145 m2 evenly distributed when panels are fully supported. 
Insulation Factors:
Each panel shall be completely filled with rigid CFC/HCFC Free polyurethane foam to a density of no less than 40kg/m’ and having a thermal conductivity of 0.28 w/m2 k. The panels will also have: –
A.    Coefficient of thermal conductivity of gn = 0.024 w/mk
B.     Coefficient of thermal expansion n.70 x 10-6/k
C.    Water vapour transmission rate (0,1…1,2) x 10-12kg m/m2 sPa
D.    Water absorbency in 100% relative humidity max. 0.2 volume%
Overall thickness of each panel is 100mm. “
“The assembly of the cold room shall be accomplished by excentric action cam lock panel fasteners. These shall be foamed in place and activated by hex key wrench provided with each cold room. All butted joints on exterior where visible and all interior joints should be sealed by silicon mastic provided with the room, to ensure no debris or dirt can accumulate at any time.
The cold room shall be equipped with one (1) semi-rebated hinged door complete with heavy duty hinges and lockable door handle, fitted with a luminous emergency entrapment release, which will override the locking mechanism. Door gaskets will be of a pullout push-in type for easy field replacement. Door surround and threshold will be in stainless steel Grade 304. The door shall provide a clear opening of minimum 900 X 1900 mm. The door blade will be of the same finish as the room panels supplied.”
“The room shall be fitted with an on-board air cooled refrigeration system capable of holding waste at the required temperature of +6 to +8°C The unit shall be manufactured to take up the full length of a panel and take condenser air from the coolest area i.e. Bottom of unit. The condenser will be fitted with a filter, which can be removed for easy cleaning. The unit shall be selected to operate in ambient temperatures of Yemen. A control panel shall be incorporated to include a digital temperature display that will be easily adjusted to the required temperature.
The refrigeration system should use environmentally friendly refrigerants. The unit shall also be supplied with bulkhead light and light on/off switch. “
Civil Works:Execute all the civil works according to specifications:
Reinforced concrete for the hall floor, including a layer 15cm thick of plane concreted and stone. 
Supply and install an epoxy-insulating layer on the hangar-lab floor at the rate of  0.5 litre/m2 over the lightly reinforced concrete with all necessary requirements for the conclusion of works according to the drawings and specifications, and the instructions of the supervising engineers.
Plastering work according to specifications
Supply and install ceramic tiles similar to the existing one for the walls of the hangar in accordance to specifications. 
Supply, install, operate, testing and handing over the electrical works including all work requirements such as plastic pipes, wires, cables, switches, sockets, and whatever needed according to the European specifications and norms. The contractor shall be responsible in case of supplying apparatuses or materials that are not approved by the management or the supervising engineer:  
An armed copper ground cable (7x240mm2+1x240mm2) extending from the transformer to the main board. The price covers excavation and back-filling, the warning strip, pipes, and whatever needed for concluding the job according to the drawings, specifications, and the supervising engineer’s instructions.
Ditto, but cross section (4x70mm2+25mm2)
Ditto, but cross section (4*70mm2)
Ditto, but reinforced with the cross section (4*25mm2 + 16mm2)
Ditto, but normal with the cross section (4*25mm2 + 16mm2)
Ditto, but  normal with the cross section (4*16mm2+10mm)
Ditto, but reinforced with the dimension (4*16mm2+10mm)
Armed copper ground cable (4×10 + 6mm2) for lightening the site and the fences. 
A complete earthing system 
Supply, install and operate a main distribution board with 10 lines, 800 ampere equivalent to Legerand type or ABB.The item includes the installing of the board on a concrete base with room partition.It shall include:
One (800 A) 3 Ph MDB 
One (2×160 A) 3 Ph Branch C.P.
Two (2×100 A) 3 Ph Branch C.P
Four (4×63,3 A) 3 Ph Branch CP
The contact breakers shall be of the MCCB type. 
A normal 80 Watt 50 cm dangling lamps from the roof 
125-Watt halogen down light systems, with an arm, and an internal and external wall base.
 35 cm-diameter fans for drawing air out at the café and WCs
15 Ampere 220 V 3-openings electric socket with switch 
 20 Ampere 220 Volts electric socket with a red indicator
Supply and install a telephone socket at the hall and management room
Supply, install and operate a fire alarm and fire fighting system including all parts and accessories required to operate the system in accordance with the drawing and specifications:
A sensitivity scalable T type Ionization smoke detector that works in air-conditioned and non-conditioned spaces including its complete cables in reinforced pipes.
A heat detector that is sensitive to the rapid rise of temperature and can work with a stable pre-determined controllable temperature, complete with cables in reinforced pipes.
A sirne should be installed to work automatically through the detectors and the volume level can be varied between 85:95 db according to the drawing complete with its cables.
A break glass according to the drawing and specifications.  
A fire alarm control pannel complete with cables in reinforced pipes.
Fire fighting foam in full 25kg containers with carrying wheels of a guaranteed source with all accessories
Fire fighting dry powder in full 6kg containers, of a guaranteed source complete with carrying frame and all accessories 
Telecommunication: To connect the office building to the telephone network and to install one switchboard for at least 2 lines. 
Operate and maintain the whole plant for one month including training the management local staff on its operation and maintenance through out the one month. 

medical waste incinerator

medical waste incinerator: medical waste and general waste
Capacity to burn waste: 400 — 500 kg/hr
Fuel: Diesel
Fuel Consumption: 10 litres/hr maximum
Incineration temperature: 950 – 1300 °c
Casing: thick (min 5 mm) Stainless steel casing and fully
insulated to withstand sea humidity
Voltage: 220/240 V or 380/415V
Frequency: 50 Hz
Feeding: automatic
Ash 1 leftovers removal: Automatic
Fuel gas filtration system: Yes
Warranty: 12 months
Staff training: Operator & Maintenance staff
Operation and service manuals: 3 sets each
Especifica??es Gerais     6 mm plate steel sheel construction
11cm 1400°C refractory Liner
temperature controlled Burners
secondary combustion burners
interlock switch on load doors
separete ash door
one secondary residence @ 1000°C
400°C silicone Based finish paint
alloy temperature sensor
factory wired and tested
Capacity    20kg/hr
primary Chamber    1607 L
Hearth area    1.36 aq.m
Secondary Chamber    694L
Primary burner (oil)    420.00btu
Secondary burner (oil)    900,000btu
Secondary combustion    1/6 hp
Exhaust stack    46cm x 6m
Electrical service     220/50
System weight    5,700kg
Dimension “D”    152cm
Doad port height e    60x60cm
Ash port height e    36x36cm
General Specifications    6mm plate steel sheel construction
11cm 1400 ° C refractory liner
temperature controlled Burners
secondary combustion burners
interlock switch on load doors
separete ash door
one secondary residence @ 1000 ° C
400 ° C silicone based paint finish
alloy temperature sensor
factory wired and tested
Capacity    20kg/hr
primary Chamber    1607 L
Hearth area    1:36 aq.m
Secondary Chamber    694L
Primary burner (oil)    420.00btu
Secondary burner (oil)    900,000 btu
Secondary combustion    1/6 hp
Exhaust stack    46cm x 6m
Electrical service    220/50
System weight    5.700 kg
Dimension “D”    152cm
Doad port height and    60x60cm
Ash port height and    36x36cm
medical, hospital, veterinary and industrial wastes by medical waste incinerator Process.
So, we’re interested with your Incinerator plants, and we’d like to get quotation and key features description of different capacities of your Incinerator plants, concerning: small models (5 – 25 kg/hr); medium models (25-50 kg/hr) and big models (50-100 kg/hr) and plus.

Medical Incineraotors chamber of post combustion


1.A chamber of post combustion of gases
A burner of combustion of gases,
A device of injection of air allowing a total re-combustion of gases,
A device of air inlet of cooling of waste gases,
A sheath of evacuation of the gases burnt,
Carcass in strong sheet steel with support of connection
Composition of the refractory;
Refractory concrete:
Thickness :>150mm
Nature: 65%% of Al203
Insulate in fibrous panels:
Thickness: >85mm
Nature: Calcium
Burner with fuel, mono-bloc casting guiding type with horizontal flame, lighting and safety of electronic ignition, permanent ventilation, 
electromagnetic sluice gate of regulation and isolating valve.
A secondary injection of air to ensure perfect oxygen content.
2.A control box ensuring the complete cycle of combustion.
3.Fan:
Electro-ventilator distributing the secondary air, the regulation of the air flow being carried out by valves and following the control of 
the automatic cycle.
4.Controls and regulations:
Control box watertight to dust, including:
A switch circuit breaker for each engine (ventilators and burners).
A timer with adjustable temporization for the regulation of each burner.
A regulator with digital watching for the temperature of combustion.
A regulator with digital watching for the temperature of post-combustion.
Electric box.
5.The de-ashing must be done in the bottom of the combustion chamber or the de-ashing should be automatic or manual batch de-ashing.
6.Process filtering system: scrubber to be mentioned as optional
7.Emission standards compliance: BS 3316 or equivalent standard
8.Capacity to treat plastic: not less than 40% by weight
9.CE manufacturing compliance: BS EN 746-2-1997


incinerator operation video

hospital incinerator manufacturers

SECTION V

 

  • TECHNICAL SPECIFICATIONS OF THE INCINERATOR

 

  • General Description

 

The plant must have four distinct sections that demonstrate three principles of turbulence, residence time and temperature retention. The regulated sections may include but not limited to:

 

  1. Overall plant layout
  2. Feed chamber/charging
  3. Primary combustion chamber
  4. Particulate scrubbers
  5. Acid gas
  6. The stack/chimney.
  7. Minimum capacity of primary chamber = 10cubic meters
  8. Burn rate (rate of waste incineration) = 10 kg per hour
  9. Should have a full width counterbalance loading door allowing easy access to the main chamber for loading and removing ash.
  10. The INCINERATOR should be NEMA approved in accordance with Environmental management and coordination (Waste management) Regulations of 2006.

 

  • Scope Of Work

 

The work specified in the contract will include.

 

  1. Supply, install and commission an incinerator as provided   in the technical specifications

 

  1. Provision for adherence to OSHA and other statutory requirement relating to Health and Safety of workers during execution of the works covered in this

 

  1. Assessment and preparation  and construction of  a standard incinerator shed with one waste  storage room  ( see the design )

 

  1. Provision of operation and maintenance manuals and drawings complete with maintenance schedule and

 

  1. Fuel oil storage tank- Mild steel 1000 liters capacity

 

  1. Onsite training for operation and maintenance

 

IMPORTANT

To enable the Employer undertake conclusive evaluation of the tender, tenderers are requested to submit with their offers the detailed specifications, drawings and catalogues with Commissioning and maintenance instructions for the Incinerator they intend to Supply, install and commission.

Tenderers who fail to comply with this requirement fully shall have their tender rejected.

 

  1. TECHICAL SPECIFICATIONS OF THE INCINERATOR

 

3.1  Feeding and Charging

 

Controlled hygienic mechanical feeding that does not negatively influence the air temperature in the primary and secondary chambers of the incinerator shall be used.

 

  • Primary Combustion

 

  • This chamber should be equipped with burners that use low sulphur
  • The chamber should ensure a minimum exit temperature of 850 degrees
  • This unit should operate at over 1100 deg C to ensure complete
  • This chamber should be equipped with burners that use low sulphur
  • Heavy-duty steel casing
  • High quality refractory lining and insulation
  • Large full size top load door and liquid retention
  • 1 x oil fired ignition burners operated on/off

 

 

  • Secondary Combustion Chamber (After burner)

 

  1. Heavy-duty steel casing
  2. High quality refractory lining and insulation
  3. 1 x oil burner
  4. Should be fitted with burners that use low sulphur
  5. Ensure secondary air supply is controlled.
  6. Ensure residence time is not less than two seconds.
  7. Ensure that the gas temperature as measured against the inside wall in the secondary chamber and not in the flame zone is not less than 1100 degrees
  8. Ensure the emitted oxygen content of the emitted gases is not less than 11%
  9. Ensure both primary and secondary combustion temperatures are maintained until all waste is completely

 

  • Particulate Removers

A mechanical particulate collector must be incorporated after secondary combustion chamber for removal of particulate pollutants entrained in the flue gas stream. The particulate collectors may include any of the following or a combination thereof:

 

  1. Cyclone separator
  2. Electrostatic precipitators
  3. Fabric filters

 

  • Chimney/Stack

 

  1. The chimney should have a minimum height of 10 meters above ground level and clear the highest point of the building by not less than 3 meters for all The topography and height of adjacent buildings within 50 meters radius should be taken into account.
  2. The chimney should be visible to the operator from the feeding

 

  1. The minimum exit velocity should be 10 meters per second and at least twice the surrounding wind speed (Efflux velocity = wind speed x 2) whichever is higher to ensure no down washing of exiting
  2. The point for measurement of emissions shall be

 

  • Instrumentation

 

  1. Instrument for determining the inside wall temperature and not burner flame temperature must be provided for both primary and secondary
  2. An audible and visible alarm must be installed to warn the operator when the secondary chamber temperature drops to below the required
  3. A carbon monoxide and oxygen meter/recorder should be
  4. A smoke density meter/recorder should be
  5. A solid particulate meter/recorder should be
  6. Any other instrument that may be considered

 

  • Location / Siting of the Incinerator

 

  1. a) The incinerator must be sited in accordance with the relevant local municipal authority planning regulations and the topography of the site must be compatible with premises in the

 

  • Emission Limits

 

  1. Combustion efficiency (C.E) shall be at least00% where C.E = %Carbon dioxide x 100 / [% Carbon dioxide + carbon monoxide]
  2. The temperature of the primary chamber shall be 800 +/- 50 degrees centigrade
  3. The secondary chamber gas residence time shall be at least 1 second at 1050 +/- 50 degrees centigrade with 3% oxygen in the stack
  4. Opacity of the smoke must not exceed 20% viewed from 50 metres with naked
  5. All the emission to the air other than steam or water vapour must be odourless and free of mist, fume and
  6. A 99.99% destruction and removal efficiency (DRE) for each principal organic hazardous constituent (POHC) in the waste feed where DRE [ ( Win – Wout) /Win ] x

100 where Win = mass feed rate of the POHC in the waste stream fed to incinerator and Wout = mass emission rate of POHC in the stack prior to the release to the atmosphere.

  1. The average dioxin and furan concentration in the emission should not exceed 80mg/m3 total dioxins and furans if measured for a period of 6 to 16

 

  • Ease of Use

 

  1. Auto
  2. No pilots to
  3. Automatic control and temperature monitoring
  4. Built-in skid facilitates placement

 

  • Fuel Efficiency

 

  1. Rapid incineration means low fuel

 

  1. Up to 20kgs per hour (dependant on application).
  2. Thick refractory lining rated to 1400 deg C in main chamber retains heat, increasing

 

  • Quality Built to Last

 

  1. Heat resistant 3mm
  2. Stainless steel

 

  • Key Features

 

  1. Low running and maintenance costs
  2. Fully Automatic and simple to operate control panel
  3. Afterburner Preheat
  4. Incineration Temperatures in Excess of 900 degrees C
  5. 3 mm Steel Casing and Fully insulated
  6. Dense Refractory Concrete Lining Rated to 1400 degrees C
  7. Solid Hearth to Allow Maximum Burnout
  8. Large Top Opening Lid For Easy Loading
  9. Stainless Steel Flue as standard
  10. 12 Months or 1000 hours
  11. Optional Stainless Steel Casing
  12. Heat Recovery System option

 

3.13 Fuel and Capacity  
1. Low sulphur fuel
2. Capacity (Cubic Mtr) .10
3. Average Capacity 40kg
4. Fuel Consumption (ltrs / hr) 3

 

  • External Dimensions

 

1. Length (mm)               735  
2. Width (mm)                500
3. Height Incl. Flue (mm) 1960
4. Door Opening (mm) 325 x 325

 

  • Internal Dimensions

 

1. Length (mm) 620
2. Width (mm) 390
3. Height 500

 

  • Operation

 

  1. Minimum Operating Temperature 950
  2. Maximum Operating Temperature 1320

 

 

3. Burn rate per hour 5-20kgs
4. Temperature Monitoring Available

 

 

  • Particulate Removers

 

 

A mechanical particulate collector must be incorporated after secondary combustion chamber for removal of particulate pollutants entrained in the flue gas stream. The particulate collectors may include any of the following or a combination thereof:

 

  1. Cyclone separator
  2. Electrostatic precipitators
  3. Fabric filters

 

  • Chimney /Stack

 

 

  • The chimney should have a minimum height of 10 meters above ground level and clear the highest point of the building by not less than 3 meters for all The topography and height of adjacent buildings within 50 meters radius should be taken into account.
  • If possible the chimney should be visible to the operator from the feeding
  • The addition of dilution air after combustion in order to achieve the requirement of these guidelines is
  • The minimum exit velocity should be 10 m/s and at least twice the surrounding wind speed (Efflux velocity = wind speed x 2) whichever is higher to ensure no down washing of exiting
  • Point for the measurement of emissions shall be

 

  • Control Panel

 

  1. Control of 2 burners
  2. Timer control 0- 12 hours
  3. Integral fan timer control
  4. Temperature and thermostatic control

 

 

 

 

 

 

 

SCHEDULE 2

 

 

NO: REQUIREMENTS SUPPLIER’S REMARKS
1. Experience

 

Previous experience in the supply, installation and commissioning of  incinerators

 
2. 1 Year Maintenance Contract  
3. Work rate

 

at least10kg per day

 
4. Design

 

Basic Plan design to Provide Overall plant layout. With Feed chamber/ charging, Primary Combustion Chamber. Secondary Combustion Chamber. Particulate Scrubbers, Acid Gas Scrubbers, The stack/ chimney.

 

Fuel oil tank storage should be   Mild steel 1000 liters capacity

 

Chimney Height should be of 10 meters above ground level.

Housing facility with one waste storage room

 

 

Provide Housing designs with adequate cross ventilation

 

Chamber (Afterburner Maximum exit temperature should not be less than 1100oC

 
5. Standard control panel

 

Safety interlock, Fan Starter, Burner on/ off switch/door safety switch, Auto close down switch, temperatures control mechanism.

 
6. Combustion Chambers

 

Primary Combustion Chamber Minimum exit temperature should not be less than 850oC

 

Secondary Combustion Maximum exit temperature should be not less than 1100oC

 

 

SECTION VII

 

PRICE SCHEDULE FOR GOODS

 

Price schedule for Supply, Installation, Testing and Commissioning of an incinerator for Turkwel Power Station

 

1 2 3 4 5 6
Item Description Unit of sale Quantity Unit price Total price
1. Supply, install, and commission the incinerator as specified. LOT 1    
2. Construct a standard incinerator housing facility as per the drawing and architectural notes provided  

LOT

 

1

   
4. Construct one  waste  storage  room (provide specs on room size, construction material etc) LOT 1    
5. Supply / adhere to  the requirement of OSHA 2007 act

49,50,51,60,61,77,78,79,80,81,100

LOT 1    
6. Onsite training of Operation and Maintenance staff. LOT 1    
7. All the key Spares (Attach a separate List) LOT 1    
8. Supply and install 1000 liters Fuel oil storage tank and its secondary containment with Diesel oil level indicator and necessary piping with valves for visual checking of fuel level. LOT 1    
9. Supply of Operation and Maintenance Manuals.  

LOT

1    
10. All other items not specified but necessary to complete the Installation.   A separate list of these items to be attached.  

LOT

1    

 

 

11. Fencing of  a compound  of 10 meter length  by 10 meter  width   using Concrete  poles  high Gauge mesh wire , and a lockable gate. (Indicate size and design of gate) LOT 1    
  Sub Total        
           
  Discount  (%) if any        
  Applicable Taxes and Duties        
           
  Total Cost in Kshs        

 

installation of waste disposable incinerator system

installation of waste disposable system in airport.Incinerator with oil burner
Capacity  2 ton/day, Oil tank 300 l  Oil pump 0.4Kw , Burner 0.2Kw
Model : YD Series
Country of Origin : ITALY.-          Diesel incinerator.

–          25Kg/h. It will have mainly paper, cardboard and food, though also it will incinerate medical waste. So the incinerator shall be able to handle organic and hazardous waste.

–          Spare parts for one year.Burning Capacity: 400kg/ Hr ( Maximum Combustion time is 6 times/ Day)
Chimney External Diameter: not more than 400mm
Fan Power: must not exceed 1.1kw
Voltage: 220V
Oil Consumption: Must not exceed 14kg/hr
Feeding Door Width: not less than 1000x1300mm
Incineration Temparature: 800 Degree or above
Emission:
CO- Must not exceed 100mg/m3
SO2- Must not exceed 400mg/m3
HF( Hydrogen Flouride)- Must not exceed 9mg/m3
NO2- Must Not exceed 500mg/m3
Smoke Dust: Must Not exceed 100mg/m3

–          The design should prevent any release of polluting substances into soil, surface water and groundwater.

–          Combustion zone has to reach at least 860 degrees under the most adverse conditions with at least 6% oxygen. Since it will treat hazardous and organic waste, temperature has to reach at least 1100 degrees for at least 2 second.

–          Flue gases must be cooled to 200 degrees or lower before flue gas treatment. The flue gas cleaning equipment maust be at least two-field electrostatic precipitator/ESP, dust <30mgNm3.

–          Thermal efficiency not less than 85%.

–          It should be equipped with filter to reduce and contain pollutants from organic and medical waste.

–          Easy to operate for almost unskilled workers.

incinerator manufacturers

GOODS:  ONE INCINERATORS IN ACCORDANCE WITH THE   SUPPLIER’    
REQUIREMENT     S OWN    
        PROPOSED    
           
        SPECIFICA    
        TION/      
        CONFIRM    
        ATION    
        SPECS    
  Height from base: 11m and if there are buildings within 30m of the          
  incinerator, chimney must extend at least 3m above the apexes of all          
  the roofs of such buildings            
  Diameter of chimney at top: 430mm          
  Weight of stack: ± 500kg            
  case and stack be painted with 400 °C heat resistant black paint          
  Burners            
  1st chamber 850 oC -900oC            
  2nd chamber 1000oC            
  Variable speed combustion air blowers          
  Primary chamber volume ±1.05 cubic metres          
  Mixing chamber volume ±0.30 cubic meters          
  Settling chamber volume ±0.89 cubic meters          
  Weight excluding chimney ±6 400kg at manufacture          
  Firing tools supplied: Hoe, poker and rake          
  Dimensions            
  Length ±2 125mm            
  Width ±1 890mm            
  Height  ±2 125mm            
  Extra width for burners ±1 000mm          
  Loading door opening 610mm×540mm          
  Hearth area ±1.19 square metres          
  Description of grate/hearth: A full hearth to be supplied to prevent          
  contaminated  liquids  from  flowing  into  ash  pit  without  being          
  incinerated            
  Compliance with South African Atmospheric Pollution Prevention          
  Act No. 45 of 1965 or equivalent air pollution standard          
  Documents to be supplied : Operations and maintenance manual and          
  standard operating procedures (SOPs)          
  Emission controls:            
  heated refractory screen            
  Low velocity grit settling chamber          
  Stainless steel arrester screen            
  Refractory material: alumina content ≥49% and thickness average          
  102mm            
  Bake out: to be done over 2-3 days          
  Materials of construction            
  Case: 5mm mild steel            
  Bracing: heavy angle and channel          
  Hearth: 1550 °C            
  Ashing door: high grade cast iron          
  Loading door 5mm mild steel lined with 1550 °C castable general          
  purpose high strength, high abrasion resistant monolithic refractory          
  concrete            
    36        

cytotoxic waste

Our interest is for disposing mainly cytotoxic waste, namely out of date or out of specifications cytotoxic pharmaceuticals. Other wastes for which we’d like to dispose along with the cytotoxic waste consists of out of date or out of specifications psychotropic pharmaceuticals (but not necessarily narcotics), sharps (needles) etc.

It is also very important for us to know if the unit is eligible to treat cytotoxic waste and also the characteristics and disposal of treatment residues. Moreover, operational needs in terms of energy and fuel consumption, as well as especially the off-gas treatment system applied, bear significant importance, as meeting the demands of Regulation 2010/75/EC is naturally necessary.

The quantity of disposal is about 100 kg per day as minimum. Bigger capacities up to 500-600 kg/d are also of great interest to us. Thus, please send us your proposal for both aforementioned daily capacities.

Multiple chamber incinerator

Description        Minimum Requirements
Design standard    Multiple chamber incinerator to the design of EPA  standards, Air pollution control
Description of the Chimney    Top mounted, self supporting
Incinerator performance    150kg/hr
Refuse     Hospital waste and carcasses
Recommended Temperatures    Minimum 1000⁰C
Dimensions:
•    Length
•    Width
•    Height
•    Extra width for burners    At least 3000mm
Loading door opening    Minimum 700mm x 600mm
Hearth area    5.00square meters
Description or grate/hearth    A full hearth supplied to prevent contaminated liquids from flowing into the ash pit without being incinerated
Primary chamber volume    At least 3 cubic meters
Mixing chamber volume    At least 1 cubic meters
Settling chamber volume    At least 3 cubic meters
Weight excluding chimney    15, 000kg at manufacture
Firing tools supplied    Hoe, Poker and rake
Material of construction    •    Case – 5mm mild steel.
•    Bracing – Heavy angle and channel.
•    Hearth – 1550⁰C castable general purpose high strength, high abrasion resistant monolithic refractory concrete.
•    Ashing door – High grade cast iron.
•    Loading door – 5mm mild steel lined with 1550⁰C castable  general purpose high strength, high abrasion resistant monolithic refractory concrete.
Refractory  concrete:
•    Alumina content of refractory
•    Refractory thickness
•    Minimum 49%
•    At least 127mm.
Insulation  to walls     1000⁰C Castable insulation
Chimney stack:
•    Chimney
•    Height from base    •    3.5 mm mild steel
•    9 meters above ground level and clear the highest point of the building by not less than 3 meters
•    At least 560mm
•    At least 750Kg
Controls:
Draught

Air supply

Electric

•    Barometric indicator, door operated draught limiter

•    Built-in forced heated air ducts, primary and secondary (intensifier)
•    Control panel – Circuit breakers, main switch, timer, pilot lights, 2 set point pyrometer and one set point pyrometer.
Electricity supply required    415 Volts Three phase.
Auxiliary  fuel    Electrically operated only
Emission     Multiple chamber design with inbuilt emission control
Paint: Case and stack    400⁰C Heat Resistant Grey
Temperature of case    100⁰C