SPECIFICATIONS OF THE MEDICAL/BIOLOGICAL WASTE INCINERATOR

• It should be a three chambered incinerator
• The load capacity of 250 kg
• The housing for the incinerator should be able to withstand the temperatures and other operational requirements.
• The chimney should have a strong refractory lining of special type of cement to withstand temperatures more than 1200^o
• It should have a strong base for the machine to keep it stable, firm and secure during its operational lifespan.
• The primary (combustion) and the secondary (scorching) chambers to be fitted with burners for effective combustion.
• In the third chamber, scrubbers and precipitators will need to be installed as pollution control equipment before emission of gases into the atmosphere.
• A system for continuous emission Monitoring and Environmental Monitoring.
• A mechanism with which to treat the waste water before discharge into the sewerage system.
• Temperature control and monitoring devices (probe thermometer) should be availed to ensure that the right temperatures are attained in the chambers during operation.
• Motor (fans) sufficient to induce enough air into the combustion chambers and direct the gases towards the flue 9 chimney).
• High power electricity and emergency generator connection for automated ignition purposes.
• The chimney should be tall enough and be at least one meter above the tallest building in the vicinity.
• The fuel tank (industrial diesel) to be constructed next to but out side the incinerator housing for security purposes and to prevent fire hazards. Capacity of 250.

Other Requirements

• Training of all the personnel involved in health care waste (HCW) management.

The Automatic Feeding system of the Incinerator

• Automatic waste loading mechanism with conveyor belts. These will lead the waste into the first primary chamber.
• An Automatic bottom ashes discharge system.

Waste type: health care waste
Waste density: 125 to 350Kg/M3
Waste calorific value: 4000KCAL/kg
Moisture content: 10 – 25%
Estimated ash residue: 5 – 10%
Nominal capacity: 50kg/hr batch load
Secondary chamber: 2 seconds@850?C
Environmental: NEMA ACT (EMCA) 1999, Waste Management regulations, 2006
Primary Combustion chamber:
The primary combustion chamber is the main structure of the incinerator, fabricated from mild steel plate and stiffened with rolled steel sections.

It is carried from the floor level on a substantial steel support frame.  Internally the shell is lined with calcium silicate insulation and a hot face combination of super duty brickwork or high strength castable.

The primary combustion chamber must ensure minimum exit temp is not less than 850?C.
One Manual Load Incinerator comprising:
Manual loading door
Horizontal solid hearth, refractory lined primary combustion chamber.  Approx. dimensions 800x2100mm(DxL)
Full sized bulk load/ash removal door
1 off diesel-fired ignition burner – temperature controlled
1 off combustion air supply fan and distribution system, automatic control
High capacity secondary combustion chamber with residence time not less than 2 seconds @>850?C
1 off diesel-fired afterburner – temperature controlled
Control panel – automatic operation
Temperature indication primary and secondary chambers 0-1200?C
Refractory lined flanged chimney to a height of 10M above ground level
NB: The secondary combustion chamber must ensure that the gas temp as measured against the inside wall in the secondary chamber & not in the flame zone, is not less than 1100?C

Throughput: 50kg/hr at a nominal calorific value of 4,000kca/kg and an average bulk density of 120kg/m3 for general waste and 160kg/m3 for health care waste.
Ash: The waste will be reduced by 90~95% to leave 10-5% ash
Quality/Environmental Standards: NEMA ACT (EMCA) 1999,   BS3316
Operating period: anticipated daily operating period 8 hours
Maximum operating period: 12 hours
Chamber: should be refractory lined to the following standard;
Hearth and lower section of chamber walls
Hot face material:
Super duty firebrick
Limiting continuous service limit 1500?C
Thickness: 100mm
Thermal conductivity: 1.3W/mk
Insulation:
Calcium silicate
Limiting continuous service limit 1000?C
Thickness: 25mm
Thermal conductivity: 0.095W/mk
Chimney/Stack: Should be manufactured from refractory lined mild steel or high quality air-cooled s/s.
The chimney/stack should have a minimum height of 10m above ground level
Ignition burners: fully packaged oil type, complete with electric ignition and flame failure controls, wired with continuous running fan and complete with all valves, fan and motor.
Maximum rating: at least 450kW/hr
Burner: arranged for on/off operation
Maximum consumption: at least 6Ltrs/hr
Average consumption: at least 3Ltrs/hr
Afterburner:
fully packaged oil type, complete with electric ignition and flame failure controls, wired with continuous running fan and complete with all valves, fan and motor.
Maximum rating: at least 450kW/hr
Burner: arranged for on/off operation
Maximum consumption: at least 9Ltrs/hr
Average consumption: at least 4.5Ltrs/hr
Flue gas treatment:  should have particulate remover (scrubbers)
Electrical supply: single phase: 220/240VAC; 50/60Hz

Documentation:
medical waste incinerator for sale Operation manual: 2 sets
Service/maintenance manual: 2 sets
Certification: NEMA (or other recognized) certification
Capacity to service equipment: the agent/supplier shall have adequate facilities, spare parts, consumables and qualified skilled technical staff.
Training: the Agent shall conduct a two days incinerators training after installation and commissioning of the equipment.

The Agent shall conduct a two days operation & maintenance training to the Biomedical engineering personnel after installation & commissioning of the equipment.

Now you can move your incinerator by truck to anywhere!

Containerized waste incinerator is our latest design for market. This incinerator is build in ISO container before leave factory. After customer received container, install the chimney and connect with electric power and setup oil tank, that’s all. Now, the burning capacity can be 30 kgs/50kgs/100kgs per hour for ISO 20’feet container. This moveable/mobile incinerator can be move by truck to any site by local customer.

This kind of incinerator is good choice for different end-customer site, Service personnel can move to there and service at local site. It is also best service type for family pet cremation service and other emergency status.

Capacity UPTO 20 kg/hr
Size: 940 x860x2700 mm
Material: STAINLESS STEEL STACK, REFRACTORY CONCRETE LINING SPECIAL INSULATION MATERIAL
With burner: 15 – 20 KW
Temperature: PRIMARY CHAMBER = 800°C AND SECONDARY CHAMBER = 850 – 1200° C
Sufficient heat generation for secure and complete combustion 600-800 °C in the first chamber and >1000 °C in the second chamber
Easy transportation on standard EURO-pallets
Constructed in a modular fashion easy on-site movement and assembly with a minimum of equipment and technical skills;
For the destruction of problematic waste like sharps, amputates and body parts, wet or moist matter;
Off-gas quality: moderate smoke emissions during one quarter of the total incineration time; no visible emission during three quarters. AS PER INTERNATIONAL STANDARDS
The remaining ash approximately 5-10% in weight and below 1% in volume of the original waste AS PER INTERNATIONAL STANDARDS
Chimney height at least 5 m above the incinerator 5m ABOVE FROM THE GROUND
Temperature resistance of the lining at least 1,200 °C

Carburant Diesel
Capacité (M3) 1.18
Ave Capacity 750 kg
Consommation (l/h) 6
Dimension externes
Longueur (mm) 3110
Largeur (mm) 1800
Hauteur (mm) 3300
Ouverture Porte 770×2000
Dimension internes
Longueur (mm) 2100
Largeur (mm) 700
Hauteur (mm) 800
Opération
Minimum température d’opération 950
Maximum température d’opération 1320
Température de suivi oui
Thermostat oui
Ventilateur oui
Chambre de combustion secondaire secs
garantie minimum 12 mois

Technical Specifications

3. Pre-assembled, containerized type

—yes, do not included chimney installation.

1. Burning rate: 100 – 120kg / hour

—yes

1. Minimum operating temperature: 8500c (Primary combustion)

—800-1000 degree

1. Maximum operating temperature: 14500c (afterburner chamber)

—1000-1200 degree

1. Secondary Burning capacity: Compulsory.

—yes

1. Density insulation: 20 mm high

—50mm

1. Refractory casting: minimum 65mm

—110mm

1. Heavy duty refracting lining to withstand 15000c

—1450 degree

3. Average burn out time: maximum 3.0 hrs

—yes

1. Fuel type: fuel oil (diesel)

—yes

7. Fuel consumption in L/hr: 7.5 to 9

—average 16.6liter/Hr.

1. Residency time in secondary chamber: 2 secs.

—yes

3. Residue ash post 100kg Max 3.8 kg

—yes

1. Installation period Maximum 7days.

—yes