TECHNICAL SPECIFICATION FOR MEDICAL WASTE INCINERATOR (100 – 120kg/hr)

  COMPLIANCE (YES, NO or COMMENT)
Item

Description

Medical Waste Incinerator, 100 to 120 Kg/hr

 

Item Quantity 3 No.
Support East African Networking Project
Point of Installation (Hospitals) Wajir, Kitale, and Busia District Hospitals
  1.     General Description

Supply, delivery, installation and commissioning of a medical waste incinerator suitable for disposal of Medical, General and Pathological waste in a safe and clean environment. The unit shall consist of two chambers and operate on the principal of controlled air and temperature. The unit shall consist a particulate remover (scrubbers) as stipulated in waste management regulations, 2006 (Legal notice NO. 121 of 29th September, 2006). The Unit shall be fully automatic and controlled by an automatic electronic controlled system except loading system which shall be manual.   The unit shall be capable of incinerating between 100 to 120 kg of solid medical waste per hour. It shall be constructed from mild or aluminized steel lined with refractory material.

 
  1.   Composition

2.1     Main unit

2.2   Accessories

 
  1.   Performance specifications
 
3.1 Main unit    
3.1.1

 

Application For incineration, general and pathological
3.1.2 Capacity 100 – 120 kg/h burn rate
3.1.3

 

Type Two combustion chambers type; primary and Secondary, controlled/forced combustion air type with a flue gas emission scrubbing unit
3.1.4 Operating time Minimum 8 hours daily
3.1.5 Operating temperature From 850 0C to 1200 0C, Automatic controlled
3.1.6 Residual Ash 5 to 10%
3.2     Primary Chamber
3.2.1

 

Construction Constructed from heavy duty mild or aluminized steel

Or equal and approved equivalent

3.2.2

 

Insulation material Refractory material lining similar or equal to calcium

Silicate and hot face combination of heavy duty brickwork

3.2.3

 

Internal Construction Fixed hearth type complete with gratings, concave bottom and charging door, lined with refractory material
3.2.4

 

Charging Door Suitable for manual loading of wastes and with smooth

Dear seal equivalent of Ceramic seals with hinges.

3.2.5 Door Lock Automatic, Electric type
3.2.6

 

Ash removal door Provided, for removing resultant bottom ash leftovers                             from the Primary chamber
3.2.7 Gratings Provided
3.2.8 Loading Manual loading of waste
3.2.9 Primary Burner Fully automatic, with fuel, temperature and speed   controls with ignition system   flame detector                                                           Air fan Complete with safety features, flame failure                                                                     Diesel fired fuel injector type

Flange mounted

3.2.10 Blower Provided. 3 phase for supplying excess combustion air through the distribution system with speed control system
3.2.11 Temperature Minimum exit 850 0C
3.2.12 Observation port To be provided with protective glass type
     3.3     Secondary chamber
3.3.1

 

Construction Constructed from heavy duty mild or aluminized steel or equal and approved equivalent
3.3.2 Insulation Refractory material lining
3.3.3 Combustion Temperatures Above 850 0C, controlled electronically
3.3.4 Gas residue or retention time > 2 second at minimum 850 0C
3.3.5 Secondary Burner Provided,

Diesel fired,

Fully automatic, with fuel, temperature and speed controls

With ignition system

Flame detector

Air fan

Complete with safety features, flame failure

Diesel fired fuel injector type

Flange mounted

3.3.6 Ejector Provided, Venturi type, for cooling the flue gases
3.3.7

 

Combustion Air Fan Provided for supplying combustion and creating a

negative drift and turbulences with variable speed control

3.3.8 Temperature Maximum 1600 0C
3.4         Chimney
3.4.1

 

Construction Constructed from heavy duty mild or aluminized steel   or equal and approved equivalent

Refractory material lining

3.4.2 Length 10 m above ground
3.4.3 Bore about 350mm diameter
3.4.4 Discharge temperatures About 850 0C
3.4.5 Emissions To comply with standards in section 9 of third schedule of the waste management regulations, 2006.
   3.5       Electrical System  
3.5.1 Control unit Fully automatic with microprocessor based control

unit (PLC) automating all operations of the incinerator

Capable of monitoring all incinerator parameters

With large LCD or similar for display of all progress

Parameters i.e. temperature of primary and second chambers , turbulence and time

With status lamp

With user of defined and differed programmed operating cycles for different type of loads/conditions

With safety interlocks, display of errors and visible and audio alarms.

System for continuous emission monitoring

3.5.2 Isolator switch Supply and install isolator switch 100A, 3 phase, 415V, 50Hz, for the incinerator unit , including all necessary cables 10m
3.5.3

 

Distribution Board Supply and install distribution board 100 A, 3 phase 415V, 50Hz, complete with MCBs suitable for the rating of the incinerator unit and associated equipment. Wiring   to be done according IEE regulations.
3.5.4

 

Wiring Make provisions for wiring the isolator switch,

Distribution Board control unit to Incinerator and all associated equipment inside to incinerator room.

Working length 20m.

Wiring to be done using PVC Sheath cable on steel conduits and trucking and in accordance with IEE regulations

3.6     Fuel System
3.6.1 Fuel Tank Supply and install storage fuel tank inside the incinerator room at an elevated position (about 1.5 m above the floor)
Tank capacity, 500 liters, constructed from preferable

suitable metallic material or high temperature

resistance material

Fuel type Diesel
3.6.2

 

Fuel Lines Supply and install fuel lines, complete with fuel filters, pump, sight glass, fuel level and all other safety devices and connect from fuel tank to incinerator. Working length , 20m
Fuel pipe material Special copper pipes or similar and approved materials
  1. Physical characteristics
 
4.1 Main unit Floor mounted, stand alone, fixed hearth type
Dimensions About 2.5 x 2.8m (WxD)
  1.   Operating environment  
 
5.1 Power Requirements 415V, A/C 50Hz, Three phase, with PE
Ambient temperature 10 0C to 40 0C
Relatively humidity 40% to 90%
6               Accessories  
6.1 Rack, 2 m long 1 piece
Waste cart, stainless steel 1 piece
  1. Spare parts
 
7.1 Burner 1 set
7.2 Fuel Filters 6 sets
7.3

 

All other spare parts                 required for replacement during and after 12 months of operations. 2 pieces of each
8               Quality Standards  
8.2

 

Manufacturing standards Environmental Management and Coordination Act, 1999

Legal Notice No.121 of 29th September 1999 on                                                                           waste Management Regulations

EU waste incinerator Directive- EC 76/2000

BS 3316

WHO Emission Standards

World Bank Emission Standards or any other internationally recognized standards

Conformity to standards CE marked or any other internationally recognized documents
9           Local back up service  
9.1 Available Should be available locally
9.2 Capacity to service equipment Manufacturer/Agent shall have adequate facilities, spare parts, qualified and skilled technical staff to offer comprehensive maintenance   service and spare parts sales for the lifespan of the incinerator
10         Delivery point  
10.1 KEMSA For inspection and verification
10.2

 

Moi Voi, Makindu

Maragua, Eldama Ravine and Isiolo Hospitals

For installation, testing, NEMA Certification and commissioning
11 Pre installation works

 

Provide for foundation plinth, necessary plumbing works, Fuel piping works, Elevated Diesel oil storage tank, electrical works including cabling, trunking and switch gears required to install the incinerator and all its accessories to required IEE standards
12 Installation and testing Complete installation and setup of the incinerator at designated as per manufacturer’s instructions

Provide fuel and test run the incinerator for 3 hours daily for 7 days

13          Training  
13.1

 

User training On site user training on operation and daily up keep
13.2

 

Maintenance training On-site maintenance training on Preventive Maintenance, repair and trouble shooting
14 Technical Documentations  
14.1 User manuals 2 sets
14.2 Service manuals 2 sets
14.3 Drawings 2 sets
15         Commissioning  
15.1 Testing and Commissioning of the machine to the satisfaction of the user
16 Warranty
16.1 Equipment Minimum of one year after commissioning on all parts.
16.2 Equipment system Nil
  1. Maintenance contract
17.2 Comprehensive preventive & repair           service Provided a 12 months comprehensive preventive and repair service contract inclusive of spare parts and material from date of commissioning

Integrated Hospital Waste Management

incenratory

Gilgit-Baltistan Environmental Protection Agency intends to mange hospital waste through piloting of three major districts headquarter hospitals (Hunza/Nagar, Skardu, Chillas and Gilgit and city hospital Gilgit) through integrated Solid/Biomedical Waste management.

 

For this purpose GBEPA has planned to procure solid/biomedical waste incinerators with other necessary equipment through open competitive Single stage (two envelop technical and financial) bidding as per PPRA Rules on the criteria as under:

incinerators

pet crematorium china to bay, animal cremator equipment,

 

 

All bids will be evaluated under Single stage two envelope bidding
procedures, 

The bidders will be evaluated on technical and financial grounds.

Price will be taken into account after technical evaluation.
1. CRITERIA FOR TECHNICAL EVALUTAION

For technical evaluation the bidder/firm has to be evaluated under the following criteria;

  1. Relevant past experience of establishment of integrated solid/bio-medical waste management system
  2. Capabilities with respect to personnel, equipment, technical expertise, and supply networ
  • Appropriate capacity building opportunities

 

  1. Repair and maintenance of equipment and machinery to be supplied

 

  1. Capacity building of staff to operate machinery/equipment

 

  1. Manufacturing/ dealerships within Pakistan

 

  • Financial strength of bidder/firm
  • Technical, financial capabilities with adequate managerial capabilities of the fir

 

  1. Legal status of firm, blacklisting /any litigation in any court of law within Pa
  2. The bidders have to submit bidding documents in a sealed package with Single Stage two envelop bidding (technical and financial).
  3. Technical and financial Evaluation committee reserves the right to accept or reject any or all bidders/firms without assigning any reason there
  • The evaluation of Bids will be based on technical evaluation by the Evaluation Committee which is based on 500 points (100 points for each technical capacities)

TECHNICAL EVALUATION POINT 500

incenratory

S# Technical Expertise Maximum Points Points obtained
 

01

Past     experience     and   proof   of     Installation       &operation/manufacturing/distribution of integrated solid/bio-medical waste Incinerators in working conditions in any public sector hospitals in Pakistan  

100

02 Personnel, equipment, technical expertise,manufacturing /dealership of machinery within Pakistan. 100
03 Capacity building opportunities for running andmaintenance of machinery/equipment (Trainings of hospital staff) 100
04 Repair Maintenance of machinery and equipment aftersale and service facility 100
05 Financial strength of firm/bidder 100

 

 

After acceptance of technical and financial bids the bidder/firm has to supply the equipment/machinery as per specifications provided by GBEPA, equipment will be supplied on respective districts as per agreement with 30 days of the issuance of supply order.

 

  1. Equipment List

Following is the list of Machinery and Equipment

  1. Incinerators 05 Nos
  2. Primary Waste Collection Bins Sets (Red, Yellow, Green) Bulk
  • Secondary Containers (Red, Yellow, Green) Bulk
  1. Tertiary Containers Eight (optional)
  2. Personal Protective Equipment (PPEs) Bulk
    1. Gloves
    2. Masks
    3. Shoes
    4. Coverall (protective Clothing for waste handling workers)

 

VI. Trolleys for Waste Transfer Thirty
VII. Signage’s Bulk
VIII. Standard shovels or tools for waste loading/unloading Bulk
IX. Tagging Bags for waste handling at primary level Bulk
3. Specifications

12

Following are the detailed specifications and terms and conditions for each equipment / machines;

  • Incinerator:

Chamber                                           Double

Burning Rate                                  10 kg per hour (for two incinerators)

Burning Rate                                  20 kg per hour (for three incinerators)

Loading Method                          Manual

No of Burners                                Single for 10 kg/hour and Double for 20 kg per hour Fuel       Diesel and Natural Gas

Warm Up Time                              Not more than 20 minutes

Temperature controller          Digital

Power Supply                                 Single Phase 220V

Chimney Height                            20 feet from ground level

Wet and Dry Scrubbers           Optional

 

Terms and Conditions for Incinerator Supply:

 

  • General

 

  1. Bidders shall provide 5% of the total cost as bid securit
  2. Bidders are   required   to    provide    warranty    of    the    equipment    as    per recommendations of the Original Equipment Manufacturer (OEM).

 

 

  • Bidders should provide printed brochures of the equipment elaborating details of specifications, brand name, model and capacity etc.

 

  1. Bidders / firms should also provide proof of past experience of establishment of hospital waste management system and piloting with training and capacity building of procuring agency /authorities with proof of dealership within Pakistan and availability of spare parts in fut

 

  • Specific
    1. Installation and Operation:

 

  1. Transportation and installation at selected points in the project are
  2. Construction of civil infrastructure as per requirement of the Incinerators, transfer and transport system in consultation and consent of GB-EP
  3. Fixing of incinerators at designated sites with standardized procedures as per agreed by GBEP
  4. Technical testing of the installed incinerators for minimum of two week
  1. Training:
    1. Develop standard operating procedures in consultation with GBEP
    2. Develop training module for plant operator’s in-lines with agreed SOPS.
    3. Impart training to Hospital Plant operators (incinerator operators).
  • Maintenance:
    1. Develop manual for minor maintenance for troublesh
    2. Provide basic accessories required to maintain operation as spare parts of the equipmen
    3. Provide one year free of cost maintenance of the system according to the warranty provided by OEM
  1. Work Plan/Documentation
    1. Provide detailed work plan including BOQ’s (bill of quantities).

 

  1. Submit detailed design of the each project with spe

 

  1. Submission of project completion report

 

  1. Financial Plan
    1. 50% of the approved tender cost will be given on transportation and installation off machinery/equipment at project
    2. 30% of the remaining cost will be paid on completion of II & III.
    3. 20% will be paid after satisfactory results of the project or mutual agreement of both partie

 

  • Specifications for Primary and Secondary Waste Collection Bins:

Color                           Red, Yellow and Green

Material                      Plastic or Composite

Strength                      Strong enough to handle waste

Made                           By any reputed company

 

  • Specifications for Waste Transfer Trolleys

Color                           Any

Material                      Metallic

Strength                      Strong enough to carry waste of 10 kg to a distance of 100 meters

Made                           By any reputed company

  • Specifications for Signage’s

Signage’s and billboards of standard designs and material for installation at various locations of Hospitals carrying waste handling and awareness messages.

 

  • Specifications for PPE’s

Gloves, Masks and Safety shoes made by any reputed company complying international safety standards.

 

  • Specifications for Standard Shovels or Tools for Waste Loading / Unloading

Metallic or any other standard material made any reputed company

 

  • Specifications for Tagging Bags

Plastic bags with printed identification of the purpose of infectious waste handling at primary level

Disposables Incinerator

INCINERATOR (WASTE INCINERATOR)
Designed to burn disposables that can and should be destroyed on-site. Theses wastes include infectious and

contaminated “red bag.” Surgical dressings, plastic test devices and other wastes
Fast, complete, efficient waste disposal
Dual chamber combustion, Chambers insulated and lined with high temperature refractory. Programmable digital

temperature controls, temperature indicators and charge recorder. Modulating control for fuel and air lowers

fuel consumption.
Minimum installation and start up time
Aluminized steel jacket lined with refractory and firebrick. Monitors recorders and other accessory equipment

should be available.
Charging system:
•    Vertical charge door on primary chamber.
•    Pneumatic or hydraulic ram charging system.
•    Auto shut down of the door after charging.
•    Primary and secondary chamber temperature displayed and recorded (optional)
Charging rate:
•    Up to 100kgs per hour of waste or red bag waste rated at 2200 BTU’s per kg.
Fuel:-     Natural Gas
Capacity (Cubic Mtr):    1.65M3 or more
Ave Capacity:    100kg per hour
Secondary Chamber Capacity (CubicMtr) :3.88 or more
Length (mm):    1880 or better
Width (mm):    1280 or better
Height Incl. Flue (mm):    7700 or better
Ash  Door Opening (mm):    475×900 or better
Min. Operating temperature:    90 degree centigrade
Max, Operating Temperature:    1350 degree centigrade
Residency time in Second Chamber:    2 sec
Temperature Monitoring: Both for primary and secondary chambers.
Loading SystemManual/semi-automatic
Waste destruction efficiency:> 90% by weight
Filter: Ceramic or other equivalent filters in order to reduce the induction of hazardous air pollutants,

particulates, co,dioxin/furane into the atmosphere.
De ashing system: Manual/semi-automatic.
The System must be quoted complete with:-
•    Plumbing
•    Electrical panels
•    Civil works
•    Waste collection Trolleys

Finish/ Paint:-
High Quality heat resistant, two layers high-grade epoxy Paint coating.
Installed Power (Electric Voltage): 440V/ 50 Hz
Waste Management Equipment must have ;
Mobile loading trolley:    06 No’s – For transportation of hospital waste from wards to incinerator site/ room,

Opening from the top.
WASTE BINS MOBILE:    06 No’s-Made of Plastic, in blue color with a cover flap.
Plastic Bags:    2000 no’s each in Red and Yellow color.
Heavy Duty Gloves Pairs: For Waste handling staff-06 Pairs
Long Shoes Pairs:    For waste handling – 06 Pairs.
Make:  UK, EEC, USA.

Medical Incinerator 12kg /hr

minimum destruction capacity required is 12kg /hr

Average PSI of 2500 to 3500 kcal/kg
product must be approved by UNICEF and WHO
ESSENTIAL CRITERIA NEEDED :
3500 kcal/kg
mass volume 50kg/m3
Primary gas burning chamber
Front loading door
decentering door (Porte de décentrage)
control, comand or regulatory cupboard
chimney 8m
heating device
Chimney connection 2m (raccordement de la cheminée 2m)

The waste type involves all types of infectious medical waste sharps and other anatomical wastes.

Government plan to build a hazardous waste facility

Infrastructure Minister Phil Gawne MHK will ask Tynwald to support capital funding of £330,000 at this month’s sitting of Tynwald.

The proposed Hazardous Waste Transfer Facility would be built on a site near to the incinerator at Middle Park off Richmond Hill in Braddan.

The facility would provide a central point for the collection and safe storage of up to 2,000 tonnes of hazardous wastes. The operating costs would be met by the waste producers.

Mr Gawne said: ‘The need for this facility is one of the consequences of having such a diverse and successful economy.

‘The Isle of Man is home to thriving aerospace and precision engineering sectors that produce a certain amount of hazardous wastes. The Hazardous Waste Transfer Facility is a key development that will support future economic growth and also minimise any potential impact on people’s health or the environment.’

As well as waste generated by the manufacturing industry, the facility would also deal with smaller amounts of hazardous waste produced by laboratories and Noble’s Hospital, and unidentified materials washed up on local beaches.

Because of their nature or chemistry, these wastes cannot be safely managed through the incinerator (or Energy from Waste plant) or landfill sites and are shipped off-island for specialist treatment and disposal.

In addition to packaging, transport and disposal costs, waste producers have to pay for special permits to ship the waste under EU regulations.

It can take several months to accumulate an economically-viable load for export, so the waste has to be stored during the intervening period.

The Isle of Man currently does not have a central transfer facility and most hazardous waste is stored on the site of production.

While this is not unsafe, in the longer term it is not considered best practice.

Planning permission is already in place for the Hazardous Waste Transfer Facility, which has been designed in conjunction with the Manufacturing and Technical Industry Waste Sustainability Committee, the Fire and Rescue Service and the Health and Safety at Work Inspectorate.

Hazardous wastes will be collected by the site operator or delivered to the facility by specialist companies and then held in designated storage bays before being packaged for onwards shipment.

Mr Gawne said: ‘The proposed facility will serve the Isle of Man for at least the next 20 years and is part of the department’s commitment to providing the infrastructure on which to build economic success.

‘It will ensure that the Isle of Man, and in particular the manufacturing sector, can continue to manage its hazardous wastes economically and in accordance with its regulatory obligations.’

The Department of Infrastructure said the Hazardous Waste Transfer Facility would be built by an Isle of Man contractor and the operators appointed following a competitive tender process.

It is estimated that the facility would be operational by March 2015.

PA Veolia to destroy waste from Ebola patient’s Dallas apartment

Veolia Environmental Services off Texas 73 will receive and begin destroying a shipment of medical waste from deceased Ebola patient Thomas Eric Duncan’s apartment within the next eight to 10 hours, Mitch Osborne, Veolia Gulf Coast Branch Environmental Services general manager, said Thursday morning.

“The containers will contain disinfected waste from the apartment the patient was residing in,” Osborne said. “It’s something we can manage, and we know it’s going to draw a lot of attention because of the ‘E’ word. But we’re not bringing Ebola to Southeast Texas. We’re bringing waste products that have been packaged for our workers’ and our community’s safety.”

Osborne said the waste — strictly from the patient’s apartment, not from the hospital — was pre-treated, pre-cleaned and disinfected before it was placed into containers. Those containers were then placed inside 55-gallon drums that will be incinerated along with its cargo.

Port Arthur Mayor Deloris “Bobbie” Prince said the city does not have the authority to decide whether the waste may enter the city, or the surrounding areas, or not.

“We don’t have the authority to stop it,” she said. “Veolia is not in Port Arthur — it’s in an unincorporated area of Jefferson County.

“I wish that none of it would come this way, but since it is coming our direction, it’s comforting to know that the safety of the employees and the citizens has been considered throughout the whole process.

“There will be no emissions, no fumes coming from the incinerator. They have the equipment and the facilities to handle this safely, and Mitch has assured me it poses no risk to our citizens or to his employees.”

Osborne said Veolia was contacted by the Department of State Health Services about managing the disposal because of the capabilities of its on-site incinerator.

“We supplied them with packaging specifications so that we can feed it directly into our incinerator,” he said. “It will be disposed 12 to 18 hours after arrival.

Local Company Rushing Orders of Medical Waste Incinerator to West Africa

The Southern Illinois company that makes medical waste incinerators is now rushing an order to West Africa to help stop the Ebola virus from spreading.

We first reported on the ‘Medi-Burn’ in August when Carmi-based Elastec started offering its services to the United Nations.

Since then, the U.S. military has increased its response to the Ebola outbreak.

We’re told three Medi-Burn incinerators are being delivered to Texas overnight, and will then be transported to Sierra Leone.

The Medi-Burn is fueled by diesel and is self-contained – which means contaminated medical waste can be burned on-site.

Ebola Victim’s Belongings Sent To Texas Incinerator

GUINEA-WAFRICA-HEALTH-EPIDEMIC-EBOLA

PORT ARTHUR, Texas (AP) — A Texas incinerator has destroyed drums loaded with items believed to have been contaminated by a man with Ebola.

Veolia North America says the drums taken from a Dallas apartment where Thomas Eric Duncan became ill were destroyed Friday at the company’s incinerator in Port Arthur. Veolia says its incineration process destroyed viruses and pathogens with temperatures ranging from 1,500 to 2,100 degrees.

A crew of 15 people spent four days at the apartment where Duncan had been staying when he developed Ebola-related symptoms such as vomiting and diarrhea. They wore protective suits with gas masks while filling about 140 barrels with mattresses, Duncan’s sheets and carpet from the entire apartment.

Duncan, who carried the virus with him from his home in Liberia, died Wednesday at a Dallas hospital.