High Temperature Waste Incinerator Model D. MB 750XL Burn Rate-150Kg/hour minimum Weight(Kg)-4000kg Secondary Chamber

(double chamber with post-burning) Gas Retention Time 2 second Fuel Diesel Power Supply for control box 220V-240, single

phase 50-60Hz Minimum operating temperature 1200 oC One year spare parts package for complete maintainability 10m hose

pipe. 1100 litre fuel Tank +pipe system Containerised (the container will serve as housing) Additional chimney extension

1 metre high One (1) year warranty.

Incinerator of 20 Kg : 03 Units

Electrically controlled incinerator.

Two-compartment incinerator with a capacity of 20 kg / hour.

Incinerator with low maintenance and operating costs; Equipped with an automatic control panel and easy to use with

electromagnetic locking of the door.

A main waste reduction chamber of 900 ° C. A post secondary combustion chamber of gases generated in the primary chamber

at least 1100 ° C.

Carbon residues in ash less than 5% by weight in accordance with European Directive 2000/76 / EC.

With refractory lining in materials of higher quality
1/ Cost of a 200kgs/Hr medical waste incinerator.
2/ (CIF Term) Cost of shipping from factory to PAPUA NEW GUINEA seaport of LAE, Morobe province
3/ Cost of 2 Clover engineers to Supervise, Installation, Training our engineers and commissioning the medical; waste

incinerator.

Capacity: 20KG/Hr, Temp Range: 600 Deg. C – 1100 Deg. C

Fuel Supply: Natural Gas/Diesel

Dual Combustion Chamber Complete Scrubbing System (Dual

Resultant Gas Washer), Dual Blower, Chimney Height: 8m

Electric Supply: 220/240Volt, Single Phase

1.    Type of waste: Trash
2.    Any other type:
3.    Quantity of waste generated per day in kg: (50 Ton per day) SOW
4.    Duration – incinerator will be used per day: (Minimum 12 hours) SOW
5.    Approximate moisture content:
6.    Local incinerator operating and emission standards: US-EPA
7.    What is the height of the chimney required: Not known
8.    Fuel proposed to be used: Deiseal Oil
9.    Availability of power and type: 220 or 110
10.    Details of space available: Plenty of space
11.    Do you require an automatic loading system: [**] Yes  [**] No
12.    Do you require a gas scrubbing system: [**] Yes  [ ] No
13.    How soon do you require the system to be delivered: 30
14.    Any other specific requirements:
15.    Nature: (Solid/Semi-solid/Liquid)

Stack:
Type:  Wire Supported
MOC:  Mild Steel of ISstd
Height :3 Meters or more
• PROCESS AT LEAST 1 METRIC TON OF WASTE PER DAY
• OPERABLE BY 1 PERSON, WITH NO TRAINING REQUIRED
• REGULAR MAINTENANCE CAN BE COMPLETED BY 1 PERSON WITH LIMITED TRAINING
• REGULAR MAINTENANCE SHOULD NOT EXCEED 1-HOUR PER DAY
• COMPLIES WITH EURO / OR US-EPA EMISSION STANDARDS
• ABILITY TO INCINERATE WASTE PETROLEUM, OILS, AND LUBRICANTS
• TEMPRATURES DURING THE COMBUTION PROCESS MUST EXCEED 1,500 °F FOR AT LEAST 1-HOUR
• CAN BE TRANSPORTED TO AND FROM DEPLOYMENT LOCATION IN A 20-FOOT OR SMALLER SHIPPING ISO CONTAINER
• CAPABLE OF 24 HOURS OF CONTINUOUS USE
• AUTOMATIC LOADING SYSTEM
• AUTOMATED ASH REMOVAL SYSTEM
• GAS SCRUBBING SYSTEM
• 95% REDUCTION OF SOLID WASTE
• OPERABLE WITH DIESEL, JP8, OR FUEL OIL
• CAPABLE OF BURNING 4 UNITS OF WASTE PER UNIT OF FUEL
• ABLE TO INCINERATE COMBUSTIBLE WASTE TO INCLUDE: PAPER, PLASTIC, CARDBOARD, FOOD, USED OILS, SLUDGE, OILY RAGS, AND

WOOD PALLETS.
• NO PRE-TREATMENT OF WASTE REQUIRED
• VENDOR REPAIR OFFERED AT POINT OF SHIPMENT
• FIVE (5) YEAR COMPONENT WARRANTY FROM DATE OF ACCEPTANCE
We are an aerosol manufacturing company.. Our products includes Deodorants, Anti perspirant deodorants ,air freshners,

Insect killers etc..

Primary Combustion Chamber
Waste Charging Door: Provided with refractory lining with sealing gaskets
Ash Removed Door: Provided with refractory lining with sealing gaskets
Outer Body MOC: Mild Steel, 5mm
Primary Chamber: Stainless Steel
Operating Temperature :800. ± 50◦C
Insulation: Insulation Brick
Heating Elements Type: Kanthal Al Grade
Power Consumption: 75 KW ( Initial Load )
Electrical Supply :3 Phase 440 Volt
Control Panel
MOC: Mild Steel Power Coated
No. of Temp: Controllers : 2 Nos
Details: The Control Panel will be provided with contract as relays , switches , indicators etc . Operative on 3 phase.
I.D.Fan
Type: Centrifugal Type
MOC: Mild Steel
Capacity:2 HP/3Phase
Make of Motor: Kirloskar /Havells/Crompton
Combustion Air Fan
Type: Centrifugal Type
Capacity: 1HP/3Phase
Make of Motor: Kirloskar /Havells/Crompton

1. Is the residence time more than 2 seconds?
2. Is the primary and secondary air preheated?
3. Could it be provided as a continuous system?
4. Is there a monitoring system for operational parameter? (temperature)
5. Is there a data logging system?
6. Does it provide for control interventions to adjust waste feed, grate speed, and temperature, volume and distribution

of primary and secondary air?
7. Does it include auxiliary burners?
8. Does it include system that automatically stops waste feeding when combustion parameters are not appropriate?
9. Is it possible to have an automatic bottom ash unloading system?
1. Is the primary and secondary air preheated?
2. Could it be provided as a continuous system?
3. Is there a data logging system?
4. Does it provide for control interventions to adjust waste feed, grate speed, and temperature, volume and distribution

of primary and secondary air?
5. Does it include auxiliary burners?
6. Does it include system that automatically stops waste feeding when combustion parameters are not appropriate?
7. Is it possible to have an automatic bottom ash unloading system?
Incinerator
Rated Capacity: 100/KG/Hr
Type of Design: Double Chambered
Mode of Heating: Heating Elements

1. Burning rate: 250 Kg/hr.
2. It should be able to Operate not Less than 10 hours/day
3. This incinerator must be able to destruct all combustible wastes produced by hospitals, private clinics, laboratories, institutes, etc…
4. Design Specification: Types A, B, C, D, and E of medical waste
5. “PYROLYTIC” combustion, by controlling the gasification of waste.
6. The incinerator must avoid the release of black smoke and fine dust, (Smokeless) during the loadings.
7. It should be able to reduce the volume of wastes by 98%.
8. It should be able to hold emission in the second burn with gas residence of not less than 2 seconds.

The incineration should be completely free from visible smoke as well as offensive odours.

9. The lower calorific power (L.C.P) of this waste will be 3,500 kcal/kg

• The Temperatures of combustion:Minimum will be 850^oC and max 1400^oC
• Post combustion: >1100^o

10. The Internal diameter of the Chimney: Ø 400mm² and its height: 8 Meter
11. The Volume of the combustion chamber: Not Less Than 2.3 M³
12. Burner operation should be Automatic On/Off
13. Fuel : diesel, LPG, Natural Gas, Bio fuel
14. The supplier must provide  necessary information for the best of  the installation

This incinerator with “PYROLYTIC” combustion must have:

15. A combustion chamber of waste:

* Perfectly tight door for the manual loading of waste.The loading should be Manual, Batch Load,

* A burner of lighting which the use is limited to the ignition of waste.

* Top Loading loading with door seals gone up on hinges, wheel of screw plug, flexible joint, and stuffing insulating out of refractory.

* The insulation of the combustion chamber should be composed of refractory bricks, having a high content of aluminum and insulates bricks in order to assure a minimum temperature on   the outside sheet metal.

* Composition of the refractory;

• Refractory concrete :
  • . Thickness : ≥100 mm
  • . Nature: 42% of Al203
• Insulate in fibrous panels :
  • . Thickness: ≥75 mm
• Nature: Calcium silicate.

* Burner of lighting of waste, with fuel, standard mono-bloc casting guiding plunging flame, lighting and safety of electronic ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve.

* Plate of combustion in Carborundum, avoiding the fixing of glass and slags.

16. Load Method: Top Loading

 

17. A chamber of post combustion of gases

* A burner of combustion of gases,

* A device of injection of air allowing a total recombustion of gases,

* A device of air inlet of cooling of waste gases,

* A sheath of evacuation of the gases burnt.

* Carcass in strong sheet steel with support of connection.

* Composition of the refractory;

• Refractory concrete :
  • Thickness : ≥180 mm
  • Nature: 65% of Al203
• Insulate in fibrous panel :

TECHNICAL INCINERATORS SPECIFICATIONS FOR 2 hospitals

 

INTRODUCTION

• All the incinerators to be supplied and installed must meet the Government of Kenya waste Management Regulation 2006 in particular 3^rdschedule regulation (26, 47) pertaining classification, standards, criteria, and procedure for installing/operating incinerators as authored by the National Environmental Management and Coordination (waste management) regulation 2006, legal notice No. 121 of 29^th September 2006
• The capacity of the incinerator required should be to the specifications with a capacity to burn 100kgs/Hr
• The incinerator shall be run on a 3-phase power supply (mains)
• For the technical evaluation, not only the treatment plant but the entire system will be considered.  It will be the responsibility of the Bidder to supply a full system, including all eventually additionally necessary secondary systems and additional equipment.
• The system offered shall be designed to operate normally under the conditions of the purchaser’s country. The conditions include Power Supply, Climate, Temperature, Humidity, etc.
• The Bidder must provide a warranty for one year.
• All text, parameter etc. on all control operating interfaces as well as on information displays and on print-outs shall be in English language.
• The Bidder is responsible for all permits and approvals for importation. The Bidder shall provide all the necessary documentation in order to facilitate the legal requirements for the installation and putting into use of the equipment.
• Period of Execution is 90 days from contract signature for delivery to site and completion of all verification operations required for the issuance of provisional acceptance.
• Representatives of the Contracting Authority and the Beneficiary, together with the Bidder’s representative, shall carry out the controls, testing and initial approval for provisional and final acceptance as.  The provisional and final acceptance shall take place at the final destination.
• After-Sales Service: The Bidder is required to ensure that a maintenance, service and repair centre, which is authorised by the Manufacturer, and which is able to rapidly supply genuine spare parts and consumables recommended by the Manufacturer is available throughout the one year warranty period. In fulfillment of this requirement with their offer Bidders must submit a statement signed by a representative of the manufacturer:
  • Providing the name and address of its authorised maintenance, service and repair centre,
  • Confirming that this authorised maintenance, service and repair centre is able to rapidly supply genuine spare parts and the consumables recommended by the Manufacturer; and

 

• The Bidder will be responsible to deliver and install all to be supplied equipment at to be set up waste handling areas in the Republic of Kenya. The Bidder shall deliver a time schedule over the complete construction and assembling period. The delivery and installation time must be agreed between bidders, target Hospital and the Contracting Authority. The treatment plant must arrive pre-assembled. The Bidder shall ensure that all parts of the plant transported by sea shall not be shipped as “deck cargo”.

 

• It is expected that the Bidder cooperates closely with the contractor for the new waste handling building/area and will make available all needed technical information, drawing, etc. to the contractor.

 

• The Bidder shall supply and install the incinerator with the following attached specifications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TECHNICAL INCINERATORS SPECIFICATIONS FOR EAPHLNP
ITEM	DESCRIPTION	UNIT	QTY	RATE	KSHS.
	Incinerator
	To supply and install the following		2NO.
	Hospital Incinerators to Nema standards
	The following are the incinerator specifications :-
A	Ø      Waste type:      Mixed type 0,1,2,3 & 4 hospital/clinical bio hazard waste
	Ø      Waste density:   125 to 350Kg/M³
	Ø      Waste CV:        4000 KCAL/Kg
	Ø      Moisture content:   10-25%
	Ø      Estimated ash residue: 5-10%
	Ø      Nominal capacity:   100Kg/hour batch load
	Ø      Secondary chamber:  2 second @ 1100ºC
	Ø      Environmental:    NEMA ACT           (EMCA) 1999
	Clean Air Act 1999
	BS3316 1987
	Equipment	Set
	The Incinerator must comprise of: –
	Ø      Manual Loading door (heavy duty steel door with appropriate refractory lining)
	Ø      Horizontal solid hearth, refractory lined primary combustion chamber 800mm diameter x 2100mm long
	Ø      Full sized bulk load/ash removal door
	Ø      1 off diesel-fired ignition burner – temperature controlled
	Ø      1 off combustion air supply fan and distribution system, automatic control
	Ø      High capacity secondary combustion chamber 2 second @ 1100ºC with
	Ø      1 off diesel-fired afterburner – temperature controlled
	Ø      Control Panel – automatic operation
	Ø      Temperature indication primary and secondary chambers 0-1200ºC. Both chambers must be insulated with refractory material (super duty 100mm thick firebrick with 25mm thick calcium silicate insulation)
	Ø      Refractory lined flanged chimney to a height of 10M and it must be 3m above the height of any existing roof adjacent to the incinerator
	Carried Forward To Collection Page.
	NOTE: WE REQUIRE TWO INCINERATORS. ONE
ITEM	DESCRIPTION	UNIT	QTY	RATE	KSHS.
B	Diesel Tank:
	To provide for diesel service tank (Capacity 400 litres) including level indicator The tank should be connected to the incinerator at a higher level to enable free-flow of diesel from the tank to the incinerator. The connecting pipe must be a black pipe of approved gauge and diameter. Include other accompanying accessories and fittings	Item	1
C	Installation & commissioning works
D	Positioning of Incinerator: – Provide lifting gears as forklift, gantry, rollers, and lifting jacks and position incinerator.	Item	1
E	Connect burners to fuel supply.	No.	2
F	Chimney Installation:
G	Composition of the chimney: – Provide a chimney with scrubber (for filtration) Provide lifting gear to hoist, erect and mount chimney, and provide supports slings as necessary. Allow for cutting of tree branches to facilitate the exercise. The chimney shall be painted with approved heat resistant paint after installation.	Item.	1
H	Commissioning & Training:
	Testing set operating parameters, training of operators and technical staff.	Item	1
I	Commissioning Maintenance Contract
	Before the expiry of the warranty/signing off, the suppler shall provide a one-year replacement service parts (e.g. filters, air filters), the Quarterly routine maintenance price per quarter for three (3) quarters. Maintenance contract proposal).  The maintenance contract price includes labour, transport and accommodation for the attending technicians.	Item	3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EVALUATION CRITERIA

Evaluation shall be carried out in four stages namely preliminary examination of documents for conformance with mandatory requirements, technical evaluation, site visit and commercial evaluation.

Stage One: Preliminary Examination

– Preliminary Evaluation under special condition of the tender. These are mandatory requirements.

This shall include confirmation that a bidder has complied with the special condition of tender above.

Failure to meet any one of the above requirements stated in the special conditions of the contract shall lead to automatic disqualification.

Stage Two: TECHNICAL EVALUATION (70 MARKS)

 

ITEM	DESCRIPTION	UNIT	QTY	MARKS ALLOCATED	MARKS RECEIVED
	Incinerator
	To supply and install the following		2NO.
	Hospital Incinerator to Nema standards
	The following are the incinerator specifications :-
A	Ø      Waste type:      Mixed type 0,1,2,3 & 4 hospital/clinical bio hazard waste			35
	Ø      Waste density:   125 to 350Kg/M³
	Ø      Waste CV:        4000 KCAL/Kg
	Ø      Moisture content:   10-25%
	Ø      Estimated ash residue: 5-10%
	Ø      Nominal capacity:   100Kg/hour batch load
	Ø      Secondary chamber:  2 second @ 1100ºC
	Ø      Environmental:    NEMA ACT           (EMCA) 1999
	Clean Air Act 1999
	BS3316 1987
	Equipment	Set
	The Incinerator must comprise of: –
	Ø      Manual Loading door (heavy duty steel door with appropriate refractory lining)
	Ø      Horizontal solid hearth, refractory lined primary combustion chamber 800mm diameter x 2100mm long
	Ø      Full sized bulk load/ash removal door
	Ø      1 off diesel-fired ignition burner – temperature controlled
	Ø      1 off combustion air supply fan and distribution system, automatic control
	Ø      High capacity secondary combustion chamber 2 second @ 1100ºC with
	Ø      1 off diesel-fired afterburner – temperature controlled
	Ø      Control Panel – automatic operation
	Ø      Temperature indication primary and secondary chambers 0-1200ºC. Both chambers must be insulated with refractory material (super duty 100mm thick firebrick with 25mm thick calcium silicate insulation)
	Ø      Refractory lined flanged chimney to a height of 10M and it must be 3m above the height of any existing roof adjacent to the incinerator
ITEM	DESCRIPTION	UNIT	QTY	RATE	KSHS.
B	Diesel Tank:
	To provide for diesel service tank (Capacity 400 litres) including level indicator The tank should be connected to the incinerator at a higher level to enable free-flow of diesel from the tank to the incinerator. The connecting pipe must be a black pipe of approved gauge and diameter. Include other accompanying accessories and fittings	Item	1	20
C	Installation & commissioning works
D	Positioning of Incinerator: – Provide lifting gears as forklift, gantry, rollers, and lifting jacks and position incinerator.	Item	1	10
E	Connect burners to fuel supply.	No.	2	5
F	Chimney Installation:
G	Composition of the chimney: – Provide a chimney with scrubber (for filtration) Provide lifting gear to hoist, erect and mount chimney, and provide supports slings as necessary. Allow for cutting of tree branches to facilitate the exercise. The chimney shall be painted with approved heat resistant paint after installation.	Item.	1	10
H	Commissioning & Training:
	Testing set operating parameters, training of operators and technical staff.	Item	1	10
I	Commissioning Maintenance Contract
	Before the expiry of the warranty/signing off, the suppler shall provide a one-year replacement service parts (e.g. filters, air filters), the Quarterly routine maintenance price per quarter for three (3) quarters. Maintenance contract proposal).  The maintenance contract price includes labour, transport and accommodation for the attending technicians.	Item	3	10
	TOTAL			100

 

Pass mark for technical evaluation is 70/100 marks

 

Stage Three: Site Visit

The evaluation committee will visit the premises of the bidders who are responsive to technical  evaluation stage to verify the authenticity of statutory document submitted; ascertain the accuracy of the information given in the tender documents, assess firm’s capacity, location, among others.

The Tenderer will be automatically disqualified where false or fraudulent Information is found to have been given.

 

Stage 4 Commercial Evaluation

Bids that pass the above three (3) stages shall be compared on the basis of prices / cost quoted and the lowest priced will be considered the lowest evaluated bid and subsequently recommended for award. Prevailing market prices will be used to determine the price responsiveness of the bidders.

 

SECTION V – SCHEDULE OF REQUIREMENTS

 

ITEM NO	ITEM DESCRIPTION	UNIT	QTY. REQUIRED	UNIT PRICE (KHS)	REMARKS
1.	Supply, Delivery, installation and commissioning of Incinerator in	NO	1
2.	Supply, Delivery, installation and commissioning of Incinerator	NO	1

 

 

 

 

Signature of tenderer

 

Note: In case of discrepancy between unit price and total, the unit price shall prevail.

 

SECTION VI – STANDARD FORMS

 

1. Form of tender
2. Contract form
3. Confidential Questionnaire form
4. Tender security form
5. Performance security form
6. Bank guarantee for advance payment
7. Declaration form

 

 

 

 

1) Policy

– Waste disposal management shall be taken special note to prevent hospital infection.

– Infections wastes shall be managed, stored strictly and burned by a incinerator located at hospital site.

 

2) Waste Disposal Plan

1. a)Classification

– Medical wastes in hospital are classified as follows;

 

Infections Waste	Specially-controlled waste	Organ, needle, etc.
	Industrial waste	Rubber gloves, etc.
	General waste	Gauze, etc.
General Waste	Plastic, Rubber	Infusion bottle, etc.
	Paper, wood, Vinyl	Voucher, etc.
	Metal, Glass	Can, Glass bottle

 

1. b) Infections Waste Disposal

– Segregation: Infections waste disposal shall be segregated appropriately and packed in particular containers and delivered to particular storage. The segregation, packing and delivery shall be operated appropriately at each room such as outpatient, operation theater, blood collection room and dialysis room.

– Precaution: Infections waste shall not be place in other containers on the way of segregation, packing and delivery.

– Storage: Infections waste shall be stored at the storage in hospital site temporarily until infections waste is incinerated.

– Incinerator:

 

It is designed to sterilize medical waste , reduce its volume , and render its components unrecognizable all in one fully enclosed and automated system.

It combines direct heated steam , high pressure and shredding to treat infectious materials.

The contaminated waste is loaded into the upper stainless steel chamber where a heavy-duty shredder reduces the waste into small pieces. Using gravity, the processed material falls into the treatment chamber where every piece is steam heated to 134 and pressurized to 3 to bar for 20 minutes. The operating conditions are continuously monitored and validated to achieve complete sterilization.

The 60 minutes average duration process cycle is totally automated. A computerized system monitors the process and automatically prints a report with the essential sterilizing parameters at the end of the cycle for accurate record keeping.

The capacity is between 500 to 600 kg/cy.h or more.

Treatment cycle:

1- Loading ; the contaminated waste is automatically -loaded into the chamber of the unit

2-Shredding; the heavy-duty shredder cut the material into small pieces and features a unique reversing system to avoid jamming

3-Heat; saturated pressurized steam raises the temperature to 134 C and the pressure to 3 bar

4-Sterilization; the sterilization comes into direct contact with the shredding material (134 c , 3 bar) for 20 minutes

5-Cooling; temperature is lowered to 80 C by spraying cool water onto Double jacket of the treatment vessel, simultaneously, the unit returns to ambient pressure

6-Draining; the steam is condensed to water and discharged with the cooling water to the sanitary sewer system

7-vacuum; the remaining residual steam is vented out through a vacuum pump

8-Unloading; a digital signal informs the operator that all safe operating conditions have been met

The condition unlocks the unit and allows gravity unloading of the treated waste into a container

Teaching Specification

General Characteristics

Operational temp. max	160 C
Max Weight when filld with waste For a special hydraulic test. Kg	10500
Stress. Kg/ cm3	3.5
Steam Pressure. Bar	8
Max Steam Flow Kg/h	500
Compressed Air Bar	6
Electricity 380 V/3 – phase Surge Protection system	35KW
Operating Characteristics
Average Cycle Time. minutes	60
Process Wight Capacity . Kg	500 – 600
Density. Kg/m3	100
Average process wight capacity Kg./cycle microbial inactivation	200-300 8log 10
Waste volume reductin	80%
Consumption / Cycle
Steam. Kg	40
Electricity . KW/h	9
Water Liters	500