COMPLIANCE (YES, NO or COMMENT) | ||||
Item
Description |
Medical Waste Incinerator, 100 to 120 Kg/hr
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Item Quantity | 3 No. | |||
Support | East African Networking Project | |||
Point of Installation (Hospitals) | Wajir, Kitale, and Busia District Hospitals | |||
Supply, delivery, installation and commissioning of a medical waste incinerator suitable for disposal of Medical, General and Pathological waste in a safe and clean environment. The unit shall consist of two chambers and operate on the principal of controlled air and temperature. The unit shall consist a particulate remover (scrubbers) as stipulated in waste management regulations, 2006 (Legal notice NO. 121 of 29th September, 2006). The Unit shall be fully automatic and controlled by an automatic electronic controlled system except loading system which shall be manual. The unit shall be capable of incinerating between 100 to 120 kg of solid medical waste per hour. It shall be constructed from mild or aluminized steel lined with refractory material. |
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2.1 Main unit 2.2 Accessories |
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3.1 | Main unit | |||
3.1.1
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Application | For incineration, general and pathological | ||
3.1.2 | Capacity | 100 – 120 kg/h burn rate | ||
3.1.3
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Type | Two combustion chambers type; primary and Secondary, controlled/forced combustion air type with a flue gas emission scrubbing unit | ||
3.1.4 | Operating time | Minimum 8 hours daily | ||
3.1.5 | Operating temperature | From 850 0C to 1200 0C, Automatic controlled | ||
3.1.6 | Residual Ash | 5 to 10% | ||
3.2 Primary Chamber | ||||
3.2.1
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Construction | Constructed from heavy duty mild or aluminized steel
Or equal and approved equivalent |
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3.2.2
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Insulation material | Refractory material lining similar or equal to calcium
Silicate and hot face combination of heavy duty brickwork |
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3.2.3
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Internal Construction | Fixed hearth type complete with gratings, concave bottom and charging door, lined with refractory material | ||
3.2.4
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Charging Door | Suitable for manual loading of wastes and with smooth
Dear seal equivalent of Ceramic seals with hinges. |
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3.2.5 | Door Lock | Automatic, Electric type | ||
3.2.6
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Ash removal door | Provided, for removing resultant bottom ash leftovers from the Primary chamber | ||
3.2.7 | Gratings | Provided | ||
3.2.8 | Loading | Manual loading of waste | ||
3.2.9 | Primary Burner | Fully automatic, with fuel, temperature and speed controls with ignition system flame detector Air fan Complete with safety features, flame failure Diesel fired fuel injector type
Flange mounted |
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3.2.10 | Blower | Provided. 3 phase for supplying excess combustion air through the distribution system with speed control system | ||
3.2.11 | Temperature | Minimum exit 850 0C | ||
3.2.12 | Observation port | To be provided with protective glass type | ||
3.3 Secondary chamber | ||||
3.3.1
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Construction | Constructed from heavy duty mild or aluminized steel or equal and approved equivalent | ||
3.3.2 | Insulation | Refractory material lining | ||
3.3.3 | Combustion Temperatures | Above 850 0C, controlled electronically | ||
3.3.4 | Gas residue or retention time | > 2 second at minimum 850 0C | ||
3.3.5 | Secondary Burner | Provided,
Diesel fired, Fully automatic, with fuel, temperature and speed controls With ignition system Flame detector Air fan Complete with safety features, flame failure Diesel fired fuel injector type Flange mounted |
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3.3.6 | Ejector | Provided, Venturi type, for cooling the flue gases | ||
3.3.7
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Combustion Air Fan | Provided for supplying combustion and creating a
negative drift and turbulences with variable speed control |
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3.3.8 | Temperature | Maximum 1600 0C | ||
3.4 Chimney | ||||
3.4.1
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Construction | Constructed from heavy duty mild or aluminized steel or equal and approved equivalent
Refractory material lining |
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3.4.2 | Length | 10 m above ground | ||
3.4.3 | Bore | about 350mm diameter | ||
3.4.4 | Discharge temperatures | About 850 0C | ||
3.4.5 | Emissions | To comply with standards in section 9 of third schedule of the waste management regulations, 2006. | ||
3.5 Electrical System | ||||
3.5.1 | Control unit | Fully automatic with microprocessor based control
unit (PLC) automating all operations of the incinerator Capable of monitoring all incinerator parameters With large LCD or similar for display of all progress Parameters i.e. temperature of primary and second chambers , turbulence and time With status lamp With user of defined and differed programmed operating cycles for different type of loads/conditions With safety interlocks, display of errors and visible and audio alarms. System for continuous emission monitoring |
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3.5.2 | Isolator switch | Supply and install isolator switch 100A, 3 phase, 415V, 50Hz, for the incinerator unit , including all necessary cables 10m | ||
3.5.3
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Distribution Board | Supply and install distribution board 100 A, 3 phase 415V, 50Hz, complete with MCBs suitable for the rating of the incinerator unit and associated equipment. Wiring to be done according IEE regulations. | ||
3.5.4
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Wiring | Make provisions for wiring the isolator switch,
Distribution Board control unit to Incinerator and all associated equipment inside to incinerator room. Working length 20m. Wiring to be done using PVC Sheath cable on steel conduits and trucking and in accordance with IEE regulations |
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3.6 Fuel System | ||||
3.6.1 | Fuel Tank | Supply and install storage fuel tank inside the incinerator room at an elevated position (about 1.5 m above the floor) | ||
Tank capacity, 500 liters, constructed from preferable
suitable metallic material or high temperature resistance material |
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Fuel type | Diesel | |||
3.6.2
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Fuel Lines | Supply and install fuel lines, complete with fuel filters, pump, sight glass, fuel level and all other safety devices and connect from fuel tank to incinerator. Working length , 20m | ||
Fuel pipe material | Special copper pipes or similar and approved materials | |||
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4.1 | Main unit | Floor mounted, stand alone, fixed hearth type | ||
Dimensions | About 2.5 x 2.8m (WxD) | |||
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5.1 | Power Requirements | 415V, A/C 50Hz, Three phase, with PE | ||
Ambient temperature | 10 0C to 40 0C | |||
Relatively humidity | 40% to 90% | |||
6 Accessories | ||||
6.1 | Rack, 2 m long | 1 piece | ||
Waste cart, stainless steel | 1 piece | |||
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7.1 | Burner | 1 set | ||
7.2 | Fuel Filters | 6 sets | ||
7.3
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All other spare parts required for replacement during and after 12 months of operations. | 2 pieces of each | ||
8 Quality Standards | ||||
8.2
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Manufacturing standards | Environmental Management and Coordination Act, 1999
Legal Notice No.121 of 29th September 1999 on waste Management Regulations EU waste incinerator Directive- EC 76/2000 BS 3316 WHO Emission Standards World Bank Emission Standards or any other internationally recognized standards |
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Conformity to standards | CE marked or any other internationally recognized documents | |||
9 Local back up service | ||||
9.1 | Available | Should be available locally | ||
9.2 | Capacity to service equipment | Manufacturer/Agent shall have adequate facilities, spare parts, qualified and skilled technical staff to offer comprehensive maintenance service and spare parts sales for the lifespan of the incinerator | ||
10 Delivery point | ||||
10.1 | KEMSA | For inspection and verification | ||
10.2
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Moi Voi, Makindu
Maragua, Eldama Ravine and Isiolo Hospitals |
For installation, testing, NEMA Certification and commissioning | ||
11 | Pre installation works
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Provide for foundation plinth, necessary plumbing works, Fuel piping works, Elevated Diesel oil storage tank, electrical works including cabling, trunking and switch gears required to install the incinerator and all its accessories to required IEE standards | ||
12 | Installation and testing | Complete installation and setup of the incinerator at designated as per manufacturer’s instructions
Provide fuel and test run the incinerator for 3 hours daily for 7 days |
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13 | Training | |||
13.1
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User training | On site user training on operation and daily up keep | ||
13.2
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Maintenance training | On-site maintenance training on Preventive Maintenance, repair and trouble shooting | ||
14 | Technical Documentations | |||
14.1 | User manuals | 2 sets | ||
14.2 | Service manuals | 2 sets | ||
14.3 | Drawings | 2 sets | ||
15 Commissioning | ||||
15.1 | Testing and Commissioning of the machine to the satisfaction of the user | |||
16 | Warranty | |||
16.1 | Equipment | Minimum of one year after commissioning on all parts. | ||
16.2 | Equipment system | Nil | ||
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17.2 | Comprehensive preventive & repair service | Provided a 12 months comprehensive preventive and repair service contract inclusive of spare parts and material from date of commissioning |
Author Archives: medical-waste-incinerator
Integrated Hospital Waste Management
incenratory
Gilgit-Baltistan Environmental Protection Agency intends to mange hospital waste through piloting of three major districts headquarter hospitals (Hunza/Nagar, Skardu, Chillas and Gilgit and city hospital Gilgit) through integrated Solid/Biomedical Waste management.
For this purpose GBEPA has planned to procure solid/biomedical waste incinerators with other necessary equipment through open competitive Single stage (two envelop technical and financial) bidding as per PPRA Rules on the criteria as under:
All bids will be evaluated under Single stage two envelope bidding | ||
procedures,
The bidders will be evaluated on technical and financial grounds. |
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Price will be taken into account after technical evaluation. | ||
1. | CRITERIA FOR TECHNICAL EVALUTAION |
For technical evaluation the bidder/firm has to be evaluated under the following criteria;
- Relevant past experience of establishment of integrated solid/bio-medical waste management system
- Capabilities with respect to personnel, equipment, technical expertise, and supply networ
- Appropriate capacity building opportunities
- Repair and maintenance of equipment and machinery to be supplied
- Capacity building of staff to operate machinery/equipment
- Manufacturing/ dealerships within Pakistan
- Financial strength of bidder/firm
- Technical, financial capabilities with adequate managerial capabilities of the fir
- Legal status of firm, blacklisting /any litigation in any court of law within Pa
- The bidders have to submit bidding documents in a sealed package with Single Stage two envelop bidding (technical and financial).
- Technical and financial Evaluation committee reserves the right to accept or reject any or all bidders/firms without assigning any reason there
- The evaluation of Bids will be based on technical evaluation by the Evaluation Committee which is based on 500 points (100 points for each technical capacities)
TECHNICAL EVALUATION POINT 500
S# | Technical Expertise | Maximum Points | Points obtained |
01 |
Past experience and proof of Installation &operation/manufacturing/distribution of integrated solid/bio-medical waste Incinerators in working conditions in any public sector hospitals in Pakistan |
100 |
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02 | Personnel, equipment, technical expertise,manufacturing /dealership of machinery within Pakistan. | 100 | |
03 | Capacity building opportunities for running andmaintenance of machinery/equipment (Trainings of hospital staff) | 100 | |
04 | Repair Maintenance of machinery and equipment aftersale and service facility | 100 | |
05 | Financial strength of firm/bidder | 100 |
After acceptance of technical and financial bids the bidder/firm has to supply the equipment/machinery as per specifications provided by GBEPA, equipment will be supplied on respective districts as per agreement with 30 days of the issuance of supply order.
- Equipment List
Following is the list of Machinery and Equipment
- Incinerators 05 Nos
- Primary Waste Collection Bins Sets (Red, Yellow, Green) Bulk
- Secondary Containers (Red, Yellow, Green) Bulk
- Tertiary Containers Eight (optional)
- Personal Protective Equipment (PPEs) Bulk
- Gloves
- Masks
- Shoes
- Coverall (protective Clothing for waste handling workers)
VI. | Trolleys for Waste Transfer | Thirty |
VII. | Signage’s | Bulk |
VIII. | Standard shovels or tools for waste loading/unloading | Bulk |
IX. | Tagging Bags for waste handling at primary level | Bulk |
3. | Specifications |
Following are the detailed specifications and terms and conditions for each equipment / machines;
- Incinerator:
Chamber Double
Burning Rate 10 kg per hour (for two incinerators)
Burning Rate 20 kg per hour (for three incinerators)
Loading Method Manual
No of Burners Single for 10 kg/hour and Double for 20 kg per hour Fuel Diesel and Natural Gas
Warm Up Time Not more than 20 minutes
Temperature controller Digital
Power Supply Single Phase 220V
Chimney Height 20 feet from ground level
Wet and Dry Scrubbers Optional
Terms and Conditions for Incinerator Supply:
- General
- Bidders shall provide 5% of the total cost as bid securit
- Bidders are required to provide warranty of the equipment as per recommendations of the Original Equipment Manufacturer (OEM).
- Bidders should provide printed brochures of the equipment elaborating details of specifications, brand name, model and capacity etc.
- Bidders / firms should also provide proof of past experience of establishment of hospital waste management system and piloting with training and capacity building of procuring agency /authorities with proof of dealership within Pakistan and availability of spare parts in fut
- Specific
- Installation and Operation:
- Transportation and installation at selected points in the project are
- Construction of civil infrastructure as per requirement of the Incinerators, transfer and transport system in consultation and consent of GB-EP
- Fixing of incinerators at designated sites with standardized procedures as per agreed by GBEP
- Technical testing of the installed incinerators for minimum of two week
- Training:
- Develop standard operating procedures in consultation with GBEP
- Develop training module for plant operator’s in-lines with agreed SOPS.
- Impart training to Hospital Plant operators (incinerator operators).
- Maintenance:
- Develop manual for minor maintenance for troublesh
- Provide basic accessories required to maintain operation as spare parts of the equipmen
- Provide one year free of cost maintenance of the system according to the warranty provided by OEM
- Work Plan/Documentation
- Provide detailed work plan including BOQ’s (bill of quantities).
- Submit detailed design of the each project with spe
- Submission of project completion report
- Financial Plan
- 50% of the approved tender cost will be given on transportation and installation off machinery/equipment at project
- 30% of the remaining cost will be paid on completion of II & III.
- 20% will be paid after satisfactory results of the project or mutual agreement of both partie
- Specifications for Primary and Secondary Waste Collection Bins:
Color Red, Yellow and Green
Material Plastic or Composite
Strength Strong enough to handle waste
Made By any reputed company
- Specifications for Waste Transfer Trolleys
Color Any
Material Metallic
Strength Strong enough to carry waste of 10 kg to a distance of 100 meters
Made By any reputed company
- Specifications for Signage’s
Signage’s and billboards of standard designs and material for installation at various locations of Hospitals carrying waste handling and awareness messages.
- Specifications for PPE’s
Gloves, Masks and Safety shoes made by any reputed company complying international safety standards.
- Specifications for Standard Shovels or Tools for Waste Loading / Unloading
Metallic or any other standard material made any reputed company
- Specifications for Tagging Bags
Plastic bags with printed identification of the purpose of infectious waste handling at primary level
Disposables Incinerator
INCINERATOR (WASTE INCINERATOR)
Designed to burn disposables that can and should be destroyed on-site. Theses wastes include infectious and
contaminated “red bag.” Surgical dressings, plastic test devices and other wastes
Fast, complete, efficient waste disposal
Dual chamber combustion, Chambers insulated and lined with high temperature refractory. Programmable digital
temperature controls, temperature indicators and charge recorder. Modulating control for fuel and air lowers
fuel consumption.
Minimum installation and start up time
Aluminized steel jacket lined with refractory and firebrick. Monitors recorders and other accessory equipment
should be available.
Charging system:
• Vertical charge door on primary chamber.
• Pneumatic or hydraulic ram charging system.
• Auto shut down of the door after charging.
• Primary and secondary chamber temperature displayed and recorded (optional)
Charging rate:
• Up to 100kgs per hour of waste or red bag waste rated at 2200 BTU’s per kg.
Fuel:- Natural Gas
Capacity (Cubic Mtr): 1.65M3 or more
Ave Capacity: 100kg per hour
Secondary Chamber Capacity (CubicMtr) :3.88 or more
Length (mm): 1880 or better
Width (mm): 1280 or better
Height Incl. Flue (mm): 7700 or better
Ash Door Opening (mm): 475×900 or better
Min. Operating temperature: 90 degree centigrade
Max, Operating Temperature: 1350 degree centigrade
Residency time in Second Chamber: 2 sec
Temperature Monitoring: Both for primary and secondary chambers.
Loading SystemManual/semi-automatic
Waste destruction efficiency:> 90% by weight
Filter: Ceramic or other equivalent filters in order to reduce the induction of hazardous air pollutants,
particulates, co,dioxin/furane into the atmosphere.
De ashing system: Manual/semi-automatic.
The System must be quoted complete with:-
• Plumbing
• Electrical panels
• Civil works
• Waste collection Trolleys
Finish/ Paint:-
High Quality heat resistant, two layers high-grade epoxy Paint coating.
Installed Power (Electric Voltage): 440V/ 50 Hz
Waste Management Equipment must have ;
Mobile loading trolley: 06 No’s – For transportation of hospital waste from wards to incinerator site/ room,
Opening from the top.
WASTE BINS MOBILE: 06 No’s-Made of Plastic, in blue color with a cover flap.
Plastic Bags: 2000 no’s each in Red and Yellow color.
Heavy Duty Gloves Pairs: For Waste handling staff-06 Pairs
Long Shoes Pairs: For waste handling – 06 Pairs.
Make: UK, EEC, USA.
Medical Incinerator 12kg /hr
minimum destruction capacity required is 12kg /hr
Average PSI of 2500 to 3500 kcal/kg
product must be approved by UNICEF and WHO
ESSENTIAL CRITERIA NEEDED :
3500 kcal/kg
mass volume 50kg/m3
Primary gas burning chamber
Front loading door
decentering door (Porte de décentrage)
control, comand or regulatory cupboard
chimney 8m
heating device
Chimney connection 2m (raccordement de la cheminée 2m)
The waste type involves all types of infectious medical waste sharps and other anatomical wastes.
Government plan to build a hazardous waste facility
Infrastructure Minister Phil Gawne MHK will ask Tynwald to support capital funding of £330,000 at this month’s sitting of Tynwald.
The proposed Hazardous Waste Transfer Facility would be built on a site near to the incinerator at Middle Park off Richmond Hill in Braddan.
The facility would provide a central point for the collection and safe storage of up to 2,000 tonnes of hazardous wastes. The operating costs would be met by the waste producers.
Mr Gawne said: ‘The need for this facility is one of the consequences of having such a diverse and successful economy.
‘The Isle of Man is home to thriving aerospace and precision engineering sectors that produce a certain amount of hazardous wastes. The Hazardous Waste Transfer Facility is a key development that will support future economic growth and also minimise any potential impact on people’s health or the environment.’
As well as waste generated by the manufacturing industry, the facility would also deal with smaller amounts of hazardous waste produced by laboratories and Noble’s Hospital, and unidentified materials washed up on local beaches.
Because of their nature or chemistry, these wastes cannot be safely managed through the incinerator (or Energy from Waste plant) or landfill sites and are shipped off-island for specialist treatment and disposal.
In addition to packaging, transport and disposal costs, waste producers have to pay for special permits to ship the waste under EU regulations.
It can take several months to accumulate an economically-viable load for export, so the waste has to be stored during the intervening period.
The Isle of Man currently does not have a central transfer facility and most hazardous waste is stored on the site of production.
While this is not unsafe, in the longer term it is not considered best practice.
Planning permission is already in place for the Hazardous Waste Transfer Facility, which has been designed in conjunction with the Manufacturing and Technical Industry Waste Sustainability Committee, the Fire and Rescue Service and the Health and Safety at Work Inspectorate.
Hazardous wastes will be collected by the site operator or delivered to the facility by specialist companies and then held in designated storage bays before being packaged for onwards shipment.
Mr Gawne said: ‘The proposed facility will serve the Isle of Man for at least the next 20 years and is part of the department’s commitment to providing the infrastructure on which to build economic success.
‘It will ensure that the Isle of Man, and in particular the manufacturing sector, can continue to manage its hazardous wastes economically and in accordance with its regulatory obligations.’
The Department of Infrastructure said the Hazardous Waste Transfer Facility would be built by an Isle of Man contractor and the operators appointed following a competitive tender process.
It is estimated that the facility would be operational by March 2015.
PA Veolia to destroy waste from Ebola patient’s Dallas apartment
Veolia Environmental Services off Texas 73 will receive and begin destroying a shipment of medical waste from deceased Ebola patient Thomas Eric Duncan’s apartment within the next eight to 10 hours, Mitch Osborne, Veolia Gulf Coast Branch Environmental Services general manager, said Thursday morning.
“The containers will contain disinfected waste from the apartment the patient was residing in,” Osborne said. “It’s something we can manage, and we know it’s going to draw a lot of attention because of the ‘E’ word. But we’re not bringing Ebola to Southeast Texas. We’re bringing waste products that have been packaged for our workers’ and our community’s safety.”
Osborne said the waste — strictly from the patient’s apartment, not from the hospital — was pre-treated, pre-cleaned and disinfected before it was placed into containers. Those containers were then placed inside 55-gallon drums that will be incinerated along with its cargo.
Port Arthur Mayor Deloris “Bobbie” Prince said the city does not have the authority to decide whether the waste may enter the city, or the surrounding areas, or not.
“We don’t have the authority to stop it,” she said. “Veolia is not in Port Arthur — it’s in an unincorporated area of Jefferson County.
“I wish that none of it would come this way, but since it is coming our direction, it’s comforting to know that the safety of the employees and the citizens has been considered throughout the whole process.
“There will be no emissions, no fumes coming from the incinerator. They have the equipment and the facilities to handle this safely, and Mitch has assured me it poses no risk to our citizens or to his employees.”
Osborne said Veolia was contacted by the Department of State Health Services about managing the disposal because of the capabilities of its on-site incinerator.
“We supplied them with packaging specifications so that we can feed it directly into our incinerator,” he said. “It will be disposed 12 to 18 hours after arrival.
Local Company Rushing Orders of Medical Waste Incinerator to West Africa
The Southern Illinois company that makes medical waste incinerators is now rushing an order to West Africa to help stop the Ebola virus from spreading.
We first reported on the ‘Medi-Burn’ in August when Carmi-based Elastec started offering its services to the United Nations.
Since then, the U.S. military has increased its response to the Ebola outbreak.
We’re told three Medi-Burn incinerators are being delivered to Texas overnight, and will then be transported to Sierra Leone.
The Medi-Burn is fueled by diesel and is self-contained – which means contaminated medical waste can be burned on-site.
Ebola Victim’s Belongings Sent To Texas Incinerator
PORT ARTHUR, Texas (AP) — A Texas incinerator has destroyed drums loaded with items believed to have been contaminated by a man with Ebola.
Veolia North America says the drums taken from a Dallas apartment where Thomas Eric Duncan became ill were destroyed Friday at the company’s incinerator in Port Arthur. Veolia says its incineration process destroyed viruses and pathogens with temperatures ranging from 1,500 to 2,100 degrees.
A crew of 15 people spent four days at the apartment where Duncan had been staying when he developed Ebola-related symptoms such as vomiting and diarrhea. They wore protective suits with gas masks while filling about 140 barrels with mattresses, Duncan’s sheets and carpet from the entire apartment.
Duncan, who carried the virus with him from his home in Liberia, died Wednesday at a Dallas hospital.