Load Capacity minimum:  1500 kg
Burner fuel type:  Diesel
Burner fuel rate max.:   20-25 Liter diesel/ per hour
Burners minimum: 3
Burning rate minimum: 200-300kg/per hour
Furnace bar area minimum: 2 м3
Fuel tank capacity minimum: 300L
Main chamber burning temperature min. 1100 0C
Afterburner chamber burning temperature min.  1300 0C
Power supply 220V
Incinerator items and electrical appliances should be weather proof
and humidity resistant within the range of 30-90 %
Incinerator should be compliant to the environmental protection rules
in accordance to national legislation
Maximum dimensions – Length – 5m, width – 3.5m, height – 5m.Medical and Biological wastage.
3.1              Main unit
3.1.1
Application      For incineration, general and pathological
3.1.2                                            Capacity       100 – 120 kg/h burn rate
3.1.3
Type    Two  combustion chambers type; primary  and Secondary, controlled/forced combustion air type with a flue gas emission scrubbing unit
3.1.4         Operating time                   Minimum 8 hours daily
3.1.5          Operating temperature        From 850 0C to 1200 0C, Automatic controlled
3.1.6          Residual Ash                       5 to 10%
3.2     Primary Chamber
3.2.1
Construction    Constructed from heavy duty mild or aluminized  steel
Or equal and approved equivalent
3.2.2
Insulation material               Refractory material lining similar or equal to calcium
Silicate and hot face combination of heavy duty brickwork
3.2.3
Internal Construction           Fixed hearth type complete with gratings, concave bottom and charging door, lined with refractory material
3.2.4
Charging Door                      Suitable for manual loading of wastes and with smooth
Dear seal equivalent of Ceramic seals with hinges.
3.2.5          Door Lock                             Automatic, Electric type
3.2.6
Ash removal door       Provided, for removing resultant bottom ash leftovers                              from the Primary chamber
3.2.7                                    Gratings       Provided
3.2.8                                            Loading    Manual loading of waste
3.2.9           Primary Burner                           Fully automatic, with fuel, temperature and speed  controls with ignition system  flame detector                                                         Air fan Complete with safety features, flame failure                                                                    Diesel fired fuel injector type
Flange mounted
3.2.10    Blower      Provided.  3 phase for supplying excess combustion air through the distribution system with speed control system
3.2.11    Temperature    Minimum exit 850 0C
3.2.12                               Observation port    To be provided with protective glass type
3.3    Secondary chamber
3.3.1
Construction    Constructed from heavy duty mild or aluminized steel or equal and approved equivalent
3.3.2                                            Insulation    Refractory material lining
3.3.3             Combustion Temperatures      Above 850 0C, controlled electronically
3.3.4             Gas residue or retention time                                              > 2 second at minimum 850 0C
3.3.5    Secondary Burner    Provided,
Diesel fired,
Fully automatic, with fuel, temperature and speed controls
With ignition system
Flame detector
Air fan
Complete with safety features, flame failure
Diesel fired fuel injector type
Flange mounted
3.3.6    Ejector    Provided, Venturi type, for cooling the flue gases
3.3.7
Combustion Air Fan                      Provided for supplying combustion and creating a
negative drift and turbulences with variable speed control
3.3.8                                         Temperature    Maximum  1600 0C
3.4       Chimney
3.4.1
Construction    Constructed from heavy duty mild or aluminized steel  or equal and approved equivalent
Refractory material lining
3.4.2                                                    Length    10 m above ground
3.4.3                                                        Bore    about 350mm diameter
3.4.4            Discharge temperatures             About 850 0C
3.4.5                                            Emissions    To comply with standards in section 9 of third schedule of the waste management regulations, 2006.
3.5       Electrical System
3.5.1    Control unit                                           Fully automatic with microprocessor based control
unit (PLC) automating all operations of the incinerator
Capable of monitoring all incinerator parameters
With large LCD or similar for display of all progress
Parameters  i.e. temperature of primary and second chambers , turbulence and time
With status lamp
With user of defined and differed programmed operating cycles for different type of loads/conditions
With safety interlocks, display of errors and visible and audio alarms.
System for continuous  emission monitoring
3.5.2    Isolator switch                                  Supply and install isolator switch 100A, 3 phase, 415V, 50Hz, for the incinerator unit , including all necessary cables 10m
3.5.3
Distribution Board           Supply and install distribution board 100 A, 3 phase 415V, 50Hz, complete with MCBs suitable for the rating of the incinerator unit and associated equipment.  Wiring   to be done according IEE regulations.
3.5.4
Wiring       Make provisions for wiring the isolator switch,
Distribution Board control unit to Incinerator and all associated equipment inside to incinerator room.
Working length 20m.
Wiring to be done using PVC Sheath cable on steel conduits and trucking and in accordance with IEE regulations
3.6    Fuel System
3.6.1          Fuel Tank                                            Supply and install storage fuel tank inside the incinerator room at an elevated position (about 1.5 m above the floor)
Tank capacity, 500 liters, constructed from preferable
suitable metallic material or high temperature
resistance material
Fuel type    Diesel
3.6.2
Fuel Lines                                       Supply and install fuel lines, complete with fuel filters, pump, sight glass, fuel level and all other safety devices and connect from fuel tank to incinerator.  Working length , 20m
Fuel pipe material    Special copper pipes or similar and approved materials
4. Physical characteristics
4.1              Main unit                                           Floor mounted, stand alone, fixed hearth type
Dimensions    About 2.5 x 2.8m (WxD)
5.  Operating environment
5.1              Power Requirements                      415V, A/C 50Hz, Three phase, with PE
Ambient temperature                     10 0C to 40 0C
Relatively humidity                          40% to 90%
6             Accessories
6.1             Rack, 2 m long                               1 piece
Waste cart, stainless steel               1 piece
7. Spare parts
7.1                                                      Burner        1 set
7.2              Fuel Filters                                         6 sets
7.3
All other spare parts                 required for replacement during and after 12 months of operations.    2 pieces of each
8              Quality Standards
8.2
Manufacturing standards               Environmental Management and Coordination Act, 1999
Legal Notice No.121 of 29th September 1999 on                                                                         waste Management Regulations
EU waste incinerator Directive- EC 76/2000
BS 3316
WHO Emission Standards
World Bank Emission Standards or any other internationally recognized standards
Conformity to standards                      CE marked or any other internationally recognized documents
9          Local back up service
9.1                                                         Available    Should be available locally
9.2           Capacity to service equipment                                                                         Manufacturer/Agent shall have adequate facilities, spare parts, qualified and skilled technical staff to offer comprehensive maintenance  service and spare parts sales for the lifespan of the incinerator
10       Delivery point
10.1                                                        KEMSA    For inspection and verification
10.2
Moi Voi, Makindu
Maragua, Eldama Ravine and Isiolo Hospitals      For installation, testing, NEMA Certification and commissioning
11    Pre installation works
Provide for foundation plinth, necessary plumbing works, Fuel piping works, Elevated Diesel oil storage tank, electrical works including cabling, trunking and switch gears required to install the incinerator and all its accessories to required IEE standards
12    Installation and testing    Complete installation and setup of the incinerator at designated as per manufacturer’s instructions
Provide fuel and test run the incinerator for 3 hours daily for 7 days
13            Training
13.1
User training                                           On site user training on operation and daily up keep
13.2
Maintenance training                            On-site maintenance training on Preventive Maintenance, repair and trouble shooting
14    Technical Documentations
14.1         User manuals                                          2 sets
14.2         Service manuals                                     2 sets
14.3                                                     Drawings    2 sets
15        Commissioning
15.1    Testing and Commissioning of the machine to the satisfaction of the user
16    Warranty
16.1                                                  Equipment      Minimum of one year after commissioning on all parts.
16.2       Equipment system                                     Nil
17.    Maintenance contract
17.2         Comprehensive preventive & repair         service      Provided a 12 months comprehensive preventive and repair service contract inclusive of spare parts and material from date of commissioning

Capacity per day around 8-10 kg wastage/day.·         Which product do you offer, only incinerator or also compactor, shredder machine, any other equipment related to waste treatment ?

·         For the incinerator, can you propose (and of so please send us specs and price) incinerator for 25 kg/hr, 50 Kg / hr, 100 kg / hr, 200 kg / hr ? what is your minimum and maximum size available ?

·         As we are not so experience in incineration process, can you tell us which type of waste can go into the incinerator and still respecting international environmental regulation ?

·         Do you equipped your incinerator with filters ? if so which one and they are following which standard ?

·         Can you supply exhaust pipe from incinerator to the roof, and then whirly bird to avoid the rain water to go into the pipe ?

·         When we install an incinerator within a building, what are the distance to observe between equipment and wall and roof (as we need to supply also the building to house the incinerator )

Main unit
Application    For incineration, general and pathological
Capacity      50 – 60 kg/h burn rate
Type    Two  combustion chambers type; primary  and Secondary, controlled/forced combustion air type with a flue gas emission scrubbing unit
Operating time                   Minimum 8 hours daily
Operating temperature        From 850 0C to 1200 0C, Automatic controlled
Residual Ash                       5 to 10%
3.2     Primary Chamber
Construction    Constructed from heavy duty mild or aluminized  steel Or
equal and approved equivalent
Insulation material               Refractory material lining similar or equal to calcium
Silicate and hot face combination of heavy duty brickwork
Internal Construction           Fixed hearth type complete with gratings, concave bottom
and charging door, lined with refractory material
Charging Door                      Suitable for manual loading of wastes and with smooth
Dear seal equivalent of Ceramic seals with hinges.
Door Lock                             Automatic, Electric type
Ash removal door       Provided, for removing resultant bottom ash leftovers                              from the Primary chamber
Gratings      Provided
Loading    Manual loading of waste
Primary Burner                           Fully automatic, with fuel, temperature and speed controls with ignition system, flame detector, Air fan complete with safety features, flame failure,  Diesel fired fuel injector type and Flange mounted
Blower    Provided. For supplying excess combustion air through the distribution system with speed control system
Temperature    Minimum exit 850 0C
Observation port    To be provided with protective glass type
3.3       Secondary chamber
Construction      Constructed from heavy duty mild or aluminized steel or equal and approved equivalent
Insulation    Refractory material lining
Combustion Temperatures           Above 850 0C, controlled electronically
Gas residue or retention Time          > 2 second at minimum 850 0C
Secondary Burner                       Provided, Diesel fired, fully automatic, with fuel, temperature and speed controls, With ignition system,                                                                  Flame detector, Air fan, Complete with safety features, flame failure Diesel fired fuel injector type.                                                                  Flange mounted
Ejector    Provided, Venturi type, for cooling the flue gases
Combustion Air Fan    Provided for supplying combustion and creating a negative drift and turbulences
Temperature    Maximum  1600 0C
3.4       Chimney
Construction      Constructed from heavy duty mild or aluminized steel  or equal and approved equivalent                                                                 Refractory material lining
Length    10 m above ground
Bore    about 350mm diameter
Discharge temperatures             About 850 0C
Emissions      To comply with standards in section 9 of third schedule of the waste management regulations, 2006.
3.5       Electrical System
Control unit                                    Fully automatic with microprocessor based control                                                                      unit (PLC) automating all operations of the                                                                      incinerator. Capable of monitoring all incinerator parameters With large LCD or similar for display of all progress
Parameters  i.e. temperature of primary and secondary chambers, turbulence and time
With status lamp
With user of defined and differed programmed operating cycles for different type of loads/conditions
With safety interlocks, display of errors and visible and audio alarms.
System for continuous  emission monitoring
Isolator switch                                  Supply and install isolator switch 240V, 100A for the                                                                    incinerator unit, including all necessary cables 10m
Distribution Board    Supply and install distribution board. 100 A, complete with MCBs suitable for the rating of the incinerator unit and associated equipment.  Wiring   to be done according IEE regulations.
Wiring    Make provisions for wiring the isolator switch, Distribution Board control unit to Incinerator and all associated equipment inside to incinerator room.                                                                       Working length 20m.  Wiring to be done using PVC Sheath cable on steel conduits and trucking and in accordance with IEE regulations
Fuel System                                       Supply and install storage fuel tank inside the incinerator room at an elevated position (about 1.5 m above the floor)
Fuel Tank                                            Tank capacity, 400 liters, constructed from preferable suitable metallic material or high temperature resistance material
Fuel type    Diesel
Fuel Lines                                           Supply and install fuel lines, complete with fuel filters, pump, sight glass, fuel level and all other safety devices and connect from fuel tank to incinerator.
Working length , 20m
Fuel pipe material; Special copper pipes or similar                                                                        and approved materials
4             Physical characteristics
Main unit                                           Floor mounted, stand alone, fixed hearth type
Dimensions      About 1.2 x 2.2m (WxD)
5  Operating environment
Power Requirements                       240V,A/C 50Hz, single phase, with PE
Ambient temperature                     10 0C to 40 0C
Relatively humidity                          40% to 90%
6. Accessories
Rack, 2 m long                               1 piece
Waste cart, stainless steel               1 piece
Spare parts
Burner    1 set
Fuel Filters                                         6 sets
All other spare parts                   required for replacement during and after 12 months of operations.    2 pieces of each
8              Quality Standards
Manufacturing standards               NEMA Kenya Act, 1999
Legal Notice No.121 of 29th September 1999 on waste Management Regulations
EU waste incinerator Directive- EC 76/2000
BS 3316
WHO Emission Standards
World Bank Emission Standards
or any other internationally recognized standards
Conformity to standards                      CE marked or any other internationally recognized documents
9          Local back up service
Available    Should be available locally
Capacity to service equipment                                                                         Manufacturer/Agent shall have adequate facilities, spare parts, qualified and skilled technical staff to offer comprehensive maintenance  service and spare parts sales for the lifespan of the incinerator
10       Delivery point
KEMSA    For inspection and verification
Moi Voi, Makindu
Maragua, Eldama Ravine and Isiolo Hospitals      For installation, testing, NEMA Certification and commissioning
Pre installation works
Provide for foundation plinth, necessary plumbing works, Fuel piping works, Elevated Diesel oil storage tank, electrical works including cabling, trunking and switch gears required to install the incinerator and all its accessories to required IEE standards
Installation and testing    Complete installation and set up of the incinerator at designated as per manufacturer’s instructions
Provide fuel and test run the incinerator for 3 hours daily for 7 days
Training
User training                                           On site user training on operation and daily up keep
Maintenance training                            On-site maintenance training on Preventive Maintenance, repair and trouble shooting
Technical Documentations
User manuals                                          2 sets
Service manuals                                     2 sets
Drawings    2 sets
15        Commissioning
Testing and Commissioning of the machine to the satisfaction of the user
Warranty
Equipment      Minimum of one year after commissioning on all parts.
Equipment system                                     Nil
17.    Maintenance contract
Comprehensive preventive & repair         service      Provided a 12 months comprehensive preventive and repair service contract inclusive of spare parts and material from date of commissioning

incinerate mainly pharmaceuticals ( all types of dosage forms … syrups, tablets, injectables ) medical consummabables, and also biological fluids …
Capacity around 10 kg/ hour. install a diesel fired incinerator that can accommodate a batch load of up to 100 kg with a daily burning requirement of up to 500kg per 8 hour day. Industrial Incinerator to destroy
the pharmaceuticals waste like Alu, PVC,PVDC etc.Installation for burning of animal waste cost, presence, repayment terms where it is possible to buy in Russia? I am looking to for capacity between 200 -400kg
1.2FIELD PAINTING
Perform painting required for surfaces not otherwise specified, and finish painting of items only primed at the factory

1.3FIELD TRAINING
a. Submit [Six] complete copies of operating instructions outlining the step-by-step procedures required for system startup, operation and shutdown. Include in instructions the manufacturer’s name, model number, service manual, parts list, and brief description of all equipment and their basic operating features. And [Six] complete copies of maintenance instructions listing routine maintenance procedures, possible breakdowns and repairs, troubleshooting guides, and simplified schematic diagrams for the system as installed.

3.6.Performance
Preheat the incinerator for 4 hours to reach the firing temperature of 982degrees C [1800] degrees F. Weigh and record the total charge weight. Charge the incinerator at the rated burning capacity in kg pounds per hour for a period of [4] hours and operate in accordance with the manufacturer’s written instructions. Include in performance testing the operation of the mechanical charging facilities, the incinerator, the air pollution control equipment, the ash
handling equipment, and the operation monitoring facilities. Perform testing full scale for a full- operation cycle, and monitor performance to verify compliance with the contract requirements submit a report on monitoring results. Reduce the waste to a fine ash residue. Follow normal burnout procedure. After the incinerator has cooled, weigh the residue. The weight of the residue shall not exceed 5.0 percent combustible material of the total charge weight.
After clean-out, the incinerator shall not show any evidence of deterioration, such as shagged or spilling refractory, warping of parts, and discolored exterior paint.

•Control
Test the incinerator under actual firing conditions. Verify with testing that all controls function within the maximum and minimum limits for temperature or timing. Simulate actual unsafe conditions such as high temperatures and flame failure by reducing the settings for the activation of limit and safety controls.

•Shell Temperature
Operate the incinerator under normal load conditions for not less than 6 hours. After 6 hours, temperature readings of the outer shell, taken at not less than 5 random locations, shall not exceed the temperature limitation of paragraph furnace construction.
– capacity: 300-400 kg/hour
– Fuel syetem: Dual fuel( both oil and gas)

BIOHAZARD DISPOSAL: CONTAINER

GENERAL INCINERATOR, IDEAL FOR INCINERATION OF VARIOUS TYPES OF WASTE, FULLY CONTAINERISED IN A 20 FT CONTAINER, TO INCLUDE BUILT-IN FUEL TANK AND GENERATOR.

TECHNICAL SPECIFICATIONS: COMBUSTION CHAMBER VOLUME (M3); 0.54 m3. SUGGESTED BATCH SIZE: 60 KG, BURN RATE: 69 KG PER HOUR, AVERAGE FUEL CONSUMPTION 13 KG PER HOUR, OPERATIONAL TEMPERATURE: 950-1320 CELSIUS, GAS RETENTION IN SECONDARY CHAMBER 0.5 SECS, WITH TEMP. MONITORING , AVERAGE ASH RESIDUE: 3%, THERMOSTATIC DEVICE: YES,
DIMENSIONS: EXTERNAL LENGTH (mm): 1520MM, EXTERNAL WIDTH (mm): 920MM, EXTERNAL HEIGHT (mm): 4020 MM
1. Incinerator for Bio-Medical Waste incineration needed
2. 50 kg/hr
3. 2 chambers must be there
4. temperature of primary chamber should be 850 degrees Celsius
temperature of secondary chamber should be 1200 degrees Celsius

an animal cremator for our business in malaysia.currently we are doing individual private cremation and mass cremation for pets as well as medical waste.an incinerator which is capable of burning between 3 to 5 tonnes per day of mixed waste products, plastics, rubber, flammable putrescible waste, medical waste, rubber tyres, paper and cardboard, textiles, green timber waste etc. As some of the waste products will contain non-flammable solids, the incinerator should be capable of extracting those materials probably via a rotary kiln process.

It is not intended to use any fuel, such as oil or diesel, to promote the burning of the waste, as the waste products are required to be incinerated using a free burning process. Hot air however from a downstream process will be available to increase the incinerator temperature and burning rate as required. Very high temperatures in the incinerator are not necessary and are not required.

The burning of the waste products is expected to produce toxic emissions which will be cleaned via other existing downstream processes and a Post Combustion process in the incinerator is therefore not required.

The incinerator should be capable of accommodating an automatic waste feed process.Incinerator Specification

S. No.
Description

1
Feeding Capacity
100 Kg.

2
Burning Capacity
50 Kg. / Hour

3
Feed Mode
Manual

4
Fuel
Diesel Oil

5
Incinerator Type
Dual Combustion Chamber with Built in Smoke Filter ( Dry Scrubber )

6
Chimney Material
Non Corrosive / Corrosion Resistant Preferably Stainless for longer Life (Height 5-7 Meter)

7
Burners
High Quality European CE Certified Oil Burner

8
Control Panel
Standard PLC Control Panel

9
Power Supply
220/380 Volt Ac 50 Hz.

10
Oil Tank Capacity
200~~ 300 Litre

11
Burning Chamber
Fire Brick, Refractoy Brick, Concrete

The Contractor shall provide a Cremation System package for  TWO (02) Cremators and system approved by related authority, which must fit into the allocated area as shown on the plan drawings. The work shall include but not limited to design preparation, authority design approval, supply, fabricate, construct, commissioning, testing, operational approval, provide training and also warranty of the system package. The work shall include all preliminaries, related civil and structural work, mechanical and electrical work and all external work required for the proper completion and operational of the system and as follows :The incinerator will be used for a group of private multi profile hospitals.

The hourly-generated waste is about 100kg per hour, but with 1000kg daily amount.

Due to the economic situation in Bulgaria now, our researches shows that a 100kg/hour system can fit the needs set in the project.

Please, offer us an Incinerator system that can match the parameters described above. We are ready to give information that is more detailed if you need such one. Within the technical specifications of you product we need to have full details of the parameters of exhaust gases, with all certificates you have about the environmental safety regarding EU directives.

1. All preliminaries which shall include but not limited to providing work insurances, taxes, mobilisation and demobilisation, contract management and supervision, design and professional fee, authority design approval, operational approval, site preparation, temporary storage, health environmental safety and security, setting out, CIDB levy, duties, deposits, fees, charges, contribution but not excluding only the bank guarantee to the authority JPP which shall be provided by the Client, progress reporting and other required preliminaries for successful completion of the work.This type of incinerator is what you have described as a ‘low temperature thermal decomposition incinerator’.  We can speed up the burning process by using hot air from a downstream process which can be fed back into the incinerator to raise the burning temperature.
considerably. These kinds of incinerators are the sort that would probably have been made and used many years ago before the anti pollution regulations were brought in. We believe that they would be very simple and cheap to manufacture for a company such as yours, as long as a large sales volume could be obtained. We believe that our technology will create a large need for this type of incinerator and would also make a good business opportunity for a company, such as Clover, who is able and willing to manufacture and supply them. I am sure that this simple type of incinerator could be easily modified to enable automatic charging and probably also automatic cleaning?

2. All structural, building and architectural work which includes but not limited to construction of all reinforced concrete work, chimney, structural steel work and all building work for all necessary requirements, operational and control panel system for proper completion and successful operation of the syste. The Contractor must make good all the works being disturbed.We want a very simple, single combustion chamber, incinerator which is capable of burning all types of waste and rubbish products. We will be treating the emissions from the incinerator in another process so we do not have to have scrubbing or other cleaning equipment to avoid pollution.
The incinerator is required to operate 24/7 continuously so it needs to be able to be cleaned whilst still operating. The waste materials being burned will contain non flammable materials and these will need to be cleared out of the incinerator. We would like this cleaning to be as simple as possible. The same applies to the loading of rubbish into the incinerator, which we would like to be able to be done automatically if possible.

3. All mechanical and eletrical works which includes but limited to supply, deliver and installation of all valves, penstock, screens, pumps, float swithces, flexible connector, pressure pipe works, blower, hot dipped galvanised lifting davits, air diffusers, hot dipped galvanised handrailings, hot dipped galvanised gratings, switch boards, cabling and wirings, lighting, earthing, metering, lighting protection, flow measurement and flow recorders, testing & comissioning and all necessary for proper completion and successful operational of the system.

TOTAL CARRIED TO COLLECTION

Design and Build approved gas cremation system
(Cont’d)

4. The Contractor shall provide and fully comply with all requirements by the related authority during design stage, design approval, inspection and after inspection, handing over of the system package whether it is clearly shown or not but deemed necessary for successful completion and satisfaction to the authority. The Contractor must allow in his tender price all direct and indirect cost at no extra cost to the Client for all such compliances.7.    Type of waste  : Bio-medical / Hazardous / Municipal / Trash  = ALL and Mixed
8.    Any other : Rubber, rubber tyres, Batteries, green waste, paper and cardboard
9.    Quantity of waste generated per day in kg : 3 -5 tonnes per day
10.    Duration – incinerator will be used per day : 1 – 8 hours / 1 – 16 hours / Continuous
11.    Approximate moisture content: Variable
12.    Local incinerator operating and emission standards : India / EURO / US-EPA  Australia
13.    What is the height of the chimney required? : No chimney is required. Flue length should be approximately 2 to 3 metres to join to a downstream process
14.    Fuel proposed to be used :  LDO / HSD / FO / SKO/ Gas / Other  – No fuel required – Intended to free burn waste products
15.    Availability of power and type : Electricity if required
16.    Details of space available :  Not restricted
17.    Do you require an automatic loading system? : [X ] Yes         [ ] No
18.    Do you require a gas scrubbing system? : [ ] Yes         [X ] No
19.    How soon do you require the system to be delivered? : Sea Freight to Port of Cairns, Queensland, Australia in approximately Two months
20.    City and country of use :  Australia
21.    Whether the location is a coastal area : [ ]Yes         [X ] No
22.    Any other specific requirements: Primary combustion chamber only is required. Solid and inflammable waste products need to be capable of being recovered from the incinerator easily using an automated procedure. This is because the incinerator will be required to operate 24/7. Rotary kiln or moving floor may be considered if deemed practical by the supplier. One initial incinerator is required for a proof of concept project and future orders for the successful supplier, following successful implementation of this project, are likely to be significant.
23.    It would be most useful if the supplier could send a video of the incinerator in operation or diagrams and pictures to show how it works.

5. The Contractor shall be responsible for all maintenance of the system, routine and periodical maintenance such as cleaning etc. during, upon completion, before and after inspection. The maintenance shall be in fully compliance to the authority requirements and satisfaction and shall be deemed included in the Contractor tender price and at no extra cost to the Client.

6. The Contractor must submit to the S.O their proposed system package detail, which includes authority approval and an A4 or A3 preliminary dimensioned system layout fitting into area allocated in the plan drawing.

7. For maintenance and services during Defect Liability Period, respond period to any complaint for the Contractor to attend shall be within 24hours

8. The Cremators package shall, inter alia, inclusive the following scope:

– Furnace Chamber and Afterburner

– Combustion System

– Control Panel

– Single refactory lined chimney for 2 cremators

– Flue Gas Sampling Platform

– Electrical wiring within the system requirements

– Raking Tools

– Ashbox

– Approval from DOE / Local Authority

– Any other scope/works required for the systems

incinerators that can handle Bio-Medical waste (red bag) from research laboratories with level 2 and 3, animal research, and hospitals.  There are also a small amount of Pharmaceutical waste to be destroyed.  I would like your recommendations on what incinerators would handle the these requirement based on the following monthly kilograms of material.

Site 1 – 4,650Kgs per month (I have recommend that I install two incinerators at this location since it is a medical research facility and the usage is very high)

Site 2 – 1000Kgs per month (this facility deals more with animal research but also has red bag waste from their research side, they currently have a large animal carouse incinerator)

Site 3 – 1000Kgs per month (this facility is a local hospital with bio-waste from treating patients)

The first is a small
20kg/per hr incinerator for a small-medium sized hospital, and the
second is a 500kg per/hr incinerator for a company planning to start a
incineration service in Lahore.Burn Rate : >200 kg per hour
Average fuel consumption : ~29 kg per hour ( Or lesser)
Gas Retention in Secondary Chamber : 2 secs
Temperature Monitoring : Yes
Average Ash Residue : 3%Medical waste management practises here are sub-standard. I have come across your small scale medical waste management units.Biomedical Waste Incinerator, 10-15 kg
Manufacturer:
Brand:
Type / Model:
Country of Origin:
Description of Function
The Biomedical Waste Incinerator is used for Incineration of each type of Biomedical Waste.
The Disposal of such Biomedical waste is a very important as it is a dangerous wastes for
human life, and It is only possible with a perfect incinerator.
Operational Requirements
It shall be operated by manual and automated mode.
The combustion efficiency (CE) shall be at least 99.00%.
The combustion efficiency is computed as follows:
C.E.= __%CO2______ x 100
%CO2 + %CO
Emission Standards: Lower emission rates are preferred.
Parameters                   Concentration in mg/Nm3 (12% CO2 correction
Max total dust              30mg/m3
Max Sulphur Dioxide      200mg/m3
Max Nitrogen dioxide    400mg/m3
Max Carbon                     100mg/m3
Monoxide
Minimum stack height shall be 30 metres above ground.
Volatile organic compounds in ash shall not be more than 0.01%.
System Configuration
Biomedical Waste Incinerator, complete unit.
Technical Specifications
Incinerator:
It shall be Electrical or Diesel Fired Incinerator or Controlled Air & pyrolytic.
Type of Waste: Biomedical Waste
It shall have burning capacity 10-15 kg/hr.
Fuel: Diesel
Burner: Monoblock fully automatic burners.
Temperature: Primary Chamber 800 ± 50 oC, Secondary Chamber 1050 ± 50 oC.
Type of Waste: Biomedical waste with moisture content up to 85%.
Destruction Efficiency: 99%.
It shall have separate digital display of temperature for both chambers.
It shall have provision for measuring primary & secondary chamber temperatures using external
thermo coupler.
Secondary chamber gas residence time shall be minimum 1 second at 1050 oC.
Primary Chamber:
Type: Static Solid Hearth
Material of Construction: Mild Steel, 5mm thick
Refractory thickness: approx.115mm thick
Material: Refractory bricks confirming to international standard.
Temperature resistance: 1400 oC
Insulation thickness: approx.115mm thick
Material: Insulation bricks confirming to international standard.
Waste Charging: Manual & Automatic waste charging.
Ash Removal: Manual/automatic
Secondary Chamber:
Type : Static Solid Hearth
Material of Construction: Mild Steel, 5mm thick
Refractory thickness: approx.115mm thick
Material: Refractory bricks confirming to international standard.
Temperature resistance: 1400 oC.
Insulation thickness: approx.115mm
Material: Insulation bricks confirming to international standard.
Waste Charging: Manual & Automatic waste charging.
Emergency Stack:
Type: cylindrical, top mounted on venturi ejector.
Material of Construction: Mild Steel, 3mm thick.
Refractory: 75mm thick castable.
Insulation: 25mm thick castable.
Quencher:
Material of construction of outer body: Mild Steel refractory lined from inside.
Shall have water circulation system with centrifugal pump.
It shall have to reduce flue gas temperature before venturi scrubber.
Shall provide pump motor of suitable capacity.
Air Pollution Control Device – Venturi Scrubber
Type: High pressure jet type.
MOC: Stainless steel – 316L.
Temperature at the outlet: 78-80 oC
Scrubbing Media: Water with 5% caustic
Re- Circulation Pump for Venturi Scrubber
Type: Centrifugal
Application: PP/SS
Piping : PPR
Droplet Separator & Re-Circulation Tank (Integral)
Type: Cyclonic
Application: To separate water droplets from flue gases
Material of Construction: Mild Steel Rubber lined 3mm thick
I.D. Fan:
Type: High pressure centrifugal
Material of Construction: Stainless steel 304, impeller and mild steel rubber lined casting
Drive: Bel
Combustion Fan:
Type: Centrifugal
Modulation: Manual damper control
Material of Construction: Mild Steel
Drive: Direct drive
Burners:
No. of burners: 2 Nos. (1 No. in Primary Chamber and 1No. in Secondary Chamber)
Type: Monoblock fully automatic
Fuel: Diesel
Fuel Oil Storage Tank:
Shall provide suitable capacity of oil storage tank.
Material of Construction: Mild steel.
Facility for visual checking of fuel shall be there.
It shall have diesel consumption monitoring system.
It shall come with diesel oil level indicator, piping with valves & N.R. valve.
Control Panel:
Type: Manual & Automated PLC based control panel with printer & recording device.
Material of Construction: CRCA sheet
It shall have digital temperature controller.
Epoxy powder coated washable paint finish.
It shall have audio-visual alarm system.
Chimney of 30 meters Height:
Material of Construction: Mild Steel
It shall be self-supporting type.
Height shall be 30 meters from ground level.
Paint The chimney is painted externally with two coats of heat resistant aluminum paint
Shall provide ladder till the top.
It shall have 3mm thick rubber lining from inside for protection.
It shall come with aviation lamp, lightening arrestor, stack, drain, inspection platform, sampling
port.
Consumption certificate:
The bidder must submit diesel consumption for a daily operation of 6 hours.
Turnkey:
Prices offered shall be inclusive of all civil works, electrical requirements including cabling and
switches required for installation & commissioning of the equipment.
Bidder shall submit detail drawings, design, and layout plan of civil works.
The bidder shall submit the details of BOQ of civil and electrical works.
Accessories, spares and consumables
All standard accessories, consumables and parts required to operate the equipment, including
all standard tools and cleaning and lubrication materials, to be included in the offer. Bidders
must specify the quantity of every item included in their offer (including items not specified
above).
Operating Environment
The system offered shall be designed to store and to operate normally under the conditions of
the purchaser’s country. The conditions include Power Supply, Climate, Temperature,
Humidity, etc.
Power supply: 220-240 VAC, 50Hz single phase/400 – 420 VAC, 50Hz three phase as
appropriate fitted with appropriate plug. The power cable must be at least 3 meter in length.
Standards and Safety Requirements
It shall have approval of “Pollution Control Board” of purchaser’s country.
All mandatory approvals required for the installation and operation of incinerator shall be done
by the bidder.
Must submit ISO 9001 AND
CE or USFDA approved product certificate.
User Training
Must provide user training (including how to use and maintain the equipment).
Warranty
Comprehensive warranty for 2 years after acceptance.
Maintenance Service during Warranty Period
During the warranty period supplier must ensure preventive maintenance along with
corrective/breakdown maintenance whenever required.
Installation and Commissioning
The bidder must arrange for the equipment to be installed and commissioned by certified or
qualified personnel; any prerequisites for installation to be communicated to the purchaser in
advance, in detail.
Documentation
User (Operating) manual in English.
Service (Technical / Maintenance) manual in English
List of important spare parts and accessories with their part number and costing.
Certificate of calibration and inspection from factory.